824326A02 Mercruiser GASKET SET, Engine Overhaul

Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     6V-3145     Load Leveling Beam     1    
6V-3144 Chain As     2    
ZZ     6V-9507     Plug     1    
6V-9828 Cap As     1    
6V-9508 Plug     1    
6V-9829 Cap As     1    
6V-9509 Plug     2    
6V-9830 Cap As     2    
6V-9512 Plug     1    
6V-9833 Cap As     1    Start By:
Tilt the radiator guard. Refer to Disassembly and Assembly, "Radiator Guard - Tilt".
Remove the bottom guard. Refer to Disassembly and Assembly, "Bottom Guard - Remove".
Remove the cab. Refer to Disassembly and Assembly, "Cab - Remove".
Remove the implement pump. Refer to Disassembly and Assembly, "Implement Pump - Remove".
Remove the steering pump. Refer to Disassembly and Assembly, "Steering Pump - Remove".Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Personal injury can result from contact with refrigerant.Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area.Personal injury or death can result from inhaling refrigerant through a lit cigarette.Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system.
Recover the air conditioner refrigerant from the air conditioner system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant". Refer to Special Publication, NEDG5065, "Air Conditioning Tools".
Illustration 1 g01118990
Disconnect hose assemblies (1) .
Illustration 2 g01118993
Remove bolts (2). Use two people in order to remove support assembly (3). The weight of support assembly (3) is approximately 44 kg (98 lb).
Illustration 3 g01119003
Remove bolts (4) .
Illustration 4 g01119005
Disconnect hose assembly (5) .
Illustration 5 g01119008
Remove bolt (7) in order to disconnect harness assemblies (6) .
Illustration 6 g01119017
Disconnect hose assembly (8) .
Illustration 7 g01119027
Disconnect hose assembly (9) .
Remove bolt (10). Disconnect cable assembly (11) .