883962 Mercruiser CYLINDER HEAD GASKET SET


883962 CYLINDER HEAD GASKET SET Mercruiser 428B116KD, 442B115KD, 4A72040ND CYLINDER
883962 CYLINDER HEAD GASKET SET Mercruiser
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Buy CYLINDER HEAD GASKET SET 883962 Mercruiser genuine, new aftermarket parts with delivery
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Compatible models:

Mercruiser entire parts catalog list:

Information:

Start By:
Remove the hood. Refer to Disassembly and Assembly, "Hood - Remove and Install". The information is in this manual.
Personal injury can result from hot coolant, steam and alkali.At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns.Remove filler cap slowly to relieve pressure only when engine is stopped and radiator cap is cool enough to touch with your bare hand.Do not attempt to tighten hose connections when the coolant is hot, the hose can come off causing burns.Cooling System Conditioner contains alkali. Avoid contact with skin and eyes.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines.Dispose of all fluids according to local regulations and mandates.
Drain the coolant from the cooling system into a suitable container. The coolant system contains 38 L (9.9 US gal) of coolant.
Illustration 1 g00293933
Loosen hose clamp (1) and disconnect hose (2) from aftercooler (3) . Loosen hose clamp (4) . Loosen hose clamp (5) and disconnect hose (6) from aftercooler (3) .
Illustration 2 g00293934
Loosen hose clamp (7) .
Illustration 3 g00293935
Remove nut (8) and disconnect dipstick guide tube (9) from bracket (10) .
Illustration 4 g00293936
Remove nut (11) and disconnect cable assembly (12) from heater assembly (13) . Remove nut (14) and disconnect ground strap (15) from heater assembly (13) . Loosen retaining nut (16) and disconnect hose (17) .
Illustration 5 g00293937
Remove 22 bolts (18) and the washers from aftercooler (3) . Remove gasket (19) from aftercooler (3) . Use a suitable nylon lifting strap and a hoist and remove aftercooler (3) and heater assembly (13) from the engine. The weight of the aftercooler and the heater assembly is 16 kg (35 lb) .
Illustration 6 g00293938
Remove gasket (20) from the engine.Installation Procedure
Inspect the gaskets. If the gaskets are worn or damaged, use a new Caterpillar part for replacement.
Illustration 7 g00293938
Install gasket (20) to the engine.
Illustration 8 g00293937
Use a suitable nylon lifting strap and a hoist and install aftercooler (3) and heater assembly (13) to the engine. The weight of the aftercooler and the heater assembly is 16 kg (35 lb). Install gasket (19) to aftercooler (13) . Before installation, apply 4C-9505 Gasket Sealant to the bolts. Install 22 bolts (18) and the washers to aftercooler (3) .
Illustration 9 g00293936
Connect cable assembly (12) to heater assembly (13) and install nut (11) . Tighten nut (11) to 7.8 1.0 N m (69 8.9 lb in). Connect ground strap (15) and install nut (14) to heater assembly (13) . Tighten nut (11) to 8 1.0 N m (69 9 lb in). Connect hose (17) and tighten retaining nut (16) .
Illustration 10 g00293935
Connect dipstick guide tube (9) to bracket (10) and install nut (8) .


Parts cylinder Mercruiser:

854089
 
854089 CYLINDER LINER
428B116KD, 442B110GD, 442B115KD, 4A72040ND, 4C8204DLD
806679
816801
CYLINDER BLOCK
816801 CYLINDER BLOCK
442B110GD, 442B115KD
854040
CYLINDER BLOCK
854040 CYLINDER BLOCK
428B116KD, 442B110GD, 442B115KD, 4A72040ND, 4C8204DLD
855450
 
855450 CYLINDER HEAD GASKET SET
428B116KD, 442B115KD, 4A72040ND
855449
 
855449 CYLINDER HEAD GASKET SET
428B116KD, 442B115KD, 4A72040ND
881743
 
881743 CYLINDER HEAD GASKET SET
40420001D, 428B116KD, 442B115KD, 4A72040ND, 4C8204DLD, 4CJ2040ND
855453
 
855453 CYLINDER BLOCK
428B116KD, 442B115KD, 4A72040ND
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