883608T19 Mercruiser GEAR HOUSING ASSEMBLY, Complete

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     304-1165     Tool Kit     1    
B     140-7742     Sleeve     1    
C     6V-6146     Load Leveler     1    
D     180-3034     Jack Stand Gp     2    
180-3033 Jack Stand Gp     2    Start By:
Tilt the cab. Refer to Disassembly and Assembly, "Cab - Tilt (Full Tilt)".
Remove the engine enclosure. Refer to Disassembly and Assembly, "Engine Enclosure - Remove".
Remove the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
Remove the bottom guards. Refer to Disassembly and Assembly, "Bottom Guard - Remove and Install".
Remove the batteries. Refer to Disassembly and Assembly, "Battery - Remove and Install".Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.Note: Cleanliness is an important factor. Before the removal procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Personal injury can result from hydraulic oil pressure and hot oil.Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. To help prevent possible injury, turn the start switch off when changing fuel filters or water separator elements. Clean up fuel spills immediately.
Drain the hydraulic system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change".
Turn the fuel supply valve to the OFF position.
Illustration 1 g01454634
Disconnect hose (2) and reposition hoses (1) and (2). Disconnect cable assembly (4). Disconnect harness assembly (6) and (8). Disconnect clip (5). Disconnect bracket (3). Remove guard assembly (7) .
Illustration 2 g01454635
Disconnect belt (9). Refer to Operation and Maintenance Manual, "Belt - Inspect/Adjust/Replace".
Disconnect harness assembly (11). Remove refrigerant compressor (10) from the engine. Reposition and secure harness assembly (11) and refrigerant compressor (10). Disconnect hoses (12) .
Illustration 3 g01454636
Remove bolts (15) and reposition hoses (13). Disconnect harness assemblies (16). Use Tooling (A) in order to disconnect hose assemblies (19). Disconnect hose assemblies (19) from filter assembly (14).
Disconnect bracket (18). Remove bolts (17) and remove filter assembly (14) .
Illustration 4 g01454637
Disconnect hose assemblies (20) and (21). Cut cable straps (23) in order to disconnect the harness assembly for the block heater. Disconnect bracket (22) .
Illustration 5 g01454638
Disconnect connectors (25) and (26) from bracket assembly (24). Disconnect bracket assembly (24) and reposition.
Illustration 6 g01454639
Disconnect hose assemblies (27), (28), (29), (30), and (31). Cut the cable straps in order to reposition hose assemblies (27) and (29) .