16021 1 Mercruiser HOSE (PORT)

This Program must be administered as soon as possible. When reporting the repair, use "PI1380" as the Part Number, "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code. Exception: If the repair is done after failure, use "PI1380" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
Problem
The idle shutdown timer function allows for the engine to remain running for a selected period of time after the system electrical power is disconnected by turning off the engine start switch key. When the key is removed from the steering column, the steering wheel will lock in one of several detents as a theft deterrent measure. If the steering wheel locking detent and the steering pilot valve centering detent are not properly timed, it is possible that a slight steering input could be initiated with the engine running in the auto-shutdown mode. The engine idle shutdown timer system needs to be disabled.
Affected Product
Model & Identification Number
Group 1
CH65E (6GS1-242, 6GS244, 6GS246, 6GS247, 6GS249-252, 6GS254, 6GS256-268, 6GS270, 6GS271 , 6GS273-281, 6GS283, 6GS285, 6GS286, 6GS292-296)
CH75E (6HS1-225, 6HS227, 6HS228, 6HS230-235, 6HS238-246, 6HS248-250, 6HS252-254 , 6HS256-262, 6HS266, 6HS270-286, 6HS289, 6HS299, 6HS301, 6HS303 , 6HS304, 6HS306-308)
CH85E (6JS1-214, 6JS216-243, 6JS245-247, 6JS249-255, 6JS257-259, 6JS261-263 , 6JS265-285, 6JS287-289, 6JS291-301, 6JS303, 6JS305, 6JS309 , 6JS311, 6JS314-318)
CH95E (6KS1-234, 6KS236-269, 6KS271-295, 6KS297-309, 6KS311-323, 6KS325-328 , 6KS330-338, 6KS340-343, 6KS345-350, 6KS352, 6KS353, 6KS355-357 , 6KS363-369, 6KS371-374, 6KS376, 6KS380, 6KS381, 6KS384, 6KS389-392 )
Group 2
CH65E (6GS282, 6GS284, 6GS287-289, 6GS291, 6GS297-303, 6GS306, 6GS307, 6GS309-313 , 6GS315, 6GS316, 6GS319)
CH75E (6HS247, 6HS263, 6HS267, 6HS269, 6HS287, 6HS288, 6HS291-295, 6HS297, 6HS300, 6HS309-316 , 6HS319, 6HS320)
CH85E (6JS256, 6JS260, 6JS264, 6JS302, 6JS304, 6JS306-308, 6JS310, 6JS312, 6JS313, 6JS319-328 , 6JS331, 6JS332)
CH95E (6KS235, 6KS296, 6KS310, 6KS324, 6KS329, 6KS339, 6KS351, 6KS354, 6KS358, 6KS360-362 , 6KS375, 6KS377-379, 6KS382, 6KS383, 6KS385-388, 6KS393-404, 6KS406 , 6KS416)
Parts Needed
1 - 3E0109 Plug-Rocker (Group 1 Only)Action Required
See the attached rework procedure.
Owner Notification
U.S. and Canadian owners will receive the attached Owner Notification.
Service Claim Allowances
Group 1
Group 2
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
Attach.(1-Owner Notification)(2-Rework Procedure)Copy Of Owner Notification For U.S. And Canadian Owners
Rework Procedure
Group 1:
1. Remove the 1467875 Rocker Switch for the Idle Shutdown Timer function from the right side of the dash panel, by pulling it forward. (Refer to Illustration 1.)2. Disconnect the electrical harness. Push the harness back through the dash opening. Discard the switch. Plug the opening with a 3E0109 Plug.3. Remove the 1469439 Idle Shutdown Timer Relay from the dash fuse/relay panel located under the left side of the dash panel. Discard. (Refer to Illustration 2.)4. Using an Electronic Service Tool, either ET (Electronic Technician - JERD2124 Version 2.1 or higher) or ECAP (Electronic Control Analyzer Programmer - Service Program Module NEXG4521 Version 1.7 or higher), disable the Idle Shutdown Timer function within the electronic system configuration parameters. (An NEXG4523 Communications Adapter and proper connecting cables are required.) Additional information can be found in the article "Recommended Service Tooling", on p. 3 of the November 17, 1997, issue of the Service Magazine, and the Service Manual module, "Troubleshooting 3176C and 3196 Engines For Caterpillar Built Machines (For Use In Challenger 65E, 75E, 85E And 95E Ag Tractors)", Form No: RENR1383.5. Replace the existing copy with a new Operation & Maintenance Manual - Challenger 65E, Challenger 75E, Challenger 85E, and Challenger 95E Agricultural Tractors, Form No: SEBU7072-03.Group 2:
1. Using an Electronic Service Tool, either ET (Electronic Technician - JERD2124 Version 2.1 or higher) or ECAP (Electronic Control Analyzer Programmer - Service Program Module NEXG4521 Version 1.7 or higher), disable the Idle Shutdown Timer function within the electronic system configuration parameters. (An NEXG4523 Communications Adapter and proper connecting cables are required.) Additional information can be found in the article "Recommended Service Tooling", on p. 3 of the November 17, 1997, issue of the Service Magazine, and the Service Manual module, "Troubleshooting 3176C and 3196 Engines For Caterpillar Built Machines (For Use In Challenger 65E, 75E, 85E And 95E Ag Tractors)", Form No: RENR1383.2. Replace the existing copy with a new Operation & Maintenance Manual - Challenger 65E, Challenger 75E, Challenger 85E, and Challenger 95E Agricultural Tractors, Form No: SEBU7072-03.
Illustration 1.Sketch of Challenger E-Series Dash Panel Showing Location of the 1467875 Idle Shutdown Timer Rocker Switch (arrow), which must be removed.
Illustration 2.Sketch of Dash Fuse/Relay Panel Identification Film. Note location of 1469439 Idle Shutdown Timer Relay (arrow), which must be removed.