865394 Mercruiser HOSE

Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     FT-1114     Vacuum Cap     1    
5P-0306 Vacuum Transducer     1    
6V-4142 Fitting     1    
5K-5068 Fitting     1    Start By:
Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Personal injury can result from hydraulic oil pressure and hot oil.Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
Illustration 1 g01165944
Install Tooling (A) onto the hydraulic tank. Attach an air supply hose onto Tooling (A). Apply 276 to 414 kPa (40 to 60 psi) of air. This procedure will pull vacuum on the hydraulic system.
Illustration 2 g01178344
Release latch (1) in order to swing hydraulic oil cooler (1) open.
Disconnect hose assemblies (3) and (4) .
Remove bolts (5), bolts (2), and hydraulic oil cooler (6) .Installation Procedure
Table 2
Required Tools    
Tool    Part Number    Part Description    Qty    
A     FT-1114     Vacuum Cap     1    
5P-0306 Vacuum Transducer     1    
6V-4142 Fitting     1    
5K-5068 Fitting     1    Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.
Illustration 3 g01178344
Position hydraulic oil cooler (6) and install bolts (5) and bolts (2) .
Connect hose assemblies (3) and (4) .
Swing hydraulic oil cooler (6) until latch (1) secures hydraulic oil cooler (6) in the closed position.
Illustration 4 g01165944
Remove Tooling (A) from the hydraulic tank.End By: Separate the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".