805382 INSTALLATION TOOL, Bearing Retainer, Outer Propshaft Mercruiser
5120136JS, 5231100LP, 6020006JS, 6211001N1, 6311002NZ, 6315002NZ, 6416003N2, 6511102N1, 6811001N1
INSTALLATION
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Precision Bearing Retainer Carrier Tool Replacement for All MerCruiser Bravo I II & III Drives 91-805382, 805382, 805382T, 91-805382T
F.S.P Replaces Part #’s: 91-805382T, 91-805382, 805382, 805382T || Includes: 1x Bearing Carrier Tool || For Use On MerCruiser Sterndrive Outboards || For Use On: MerCruiser Bravo I, II & III; Bravo X I, II & III || See Fitment List Below
F.S.P Replaces Part #’s: 91-805382T, 91-805382, 805382, 805382T || Includes: 1x Bearing Carrier Tool || For Use On MerCruiser Sterndrive Outboards || For Use On: MerCruiser Bravo I, II & III; Bravo X I, II & III || See Fitment List Below
Marine Tech Tools Bravo 3 Bearing Retainer Tool for Mercruiser Bravo 3 Tool, Replaces: 805382, 91-805382T
M Marine Tech Tools 👍 INCLUSION & COMPATIBILITY — This comes with Marine Tech Tools Bravo III Bearing Retainer Tool. It is used on Mercruiser Bravo III Drives Replaces: 805382, 91-805382T. || 👍 INSTALLING & REMOVING BEARING RETAINERS MADE EASY — You don't need to go to a dealer or marine mechanic to get the job done. This simple DIY tool allows you to install or remove Mercruiser bearing retainer tools like Pro. || 👍 BUILT TO LAST — This tool is made of nickel plated steel that provides a combination of corrosion and wear resistance. || 👍 BUILT & DEVELOPED WITH A MISSION — We are on a mission to support boat owners and mechanics in their boating lifestyle through the tools we create like this Bravo III Bearing Retaining Tool. || 👍 LIFETIME WARRANTY — As a small business located in Charleston, South Carolina, USA, we take pride in all our tools. They are all built to last, backed with a lifetime warranty.
M Marine Tech Tools 👍 INCLUSION & COMPATIBILITY — This comes with Marine Tech Tools Bravo III Bearing Retainer Tool. It is used on Mercruiser Bravo III Drives Replaces: 805382, 91-805382T. || 👍 INSTALLING & REMOVING BEARING RETAINERS MADE EASY — You don't need to go to a dealer or marine mechanic to get the job done. This simple DIY tool allows you to install or remove Mercruiser bearing retainer tools like Pro. || 👍 BUILT TO LAST — This tool is made of nickel plated steel that provides a combination of corrosion and wear resistance. || 👍 BUILT & DEVELOPED WITH A MISSION — We are on a mission to support boat owners and mechanics in their boating lifestyle through the tools we create like this Bravo III Bearing Retaining Tool. || 👍 LIFETIME WARRANTY — As a small business located in Charleston, South Carolina, USA, we take pride in all our tools. They are all built to last, backed with a lifetime warranty.
Compatible models:
Mercruiser entire parts catalog list:
5231100LP 1998
6020006JS 1996,1997
6211001N1 1998
6311002NZ 1998
6315002NZ 1998
6416003N2 1998
6511102N1 1998
6811001N1 1998
Information:
Table 1
Required Tools
Tool Part Number Part Name Qty
A 9U-6198 Crankshaft Turning Tool 1
B 230-6284 Timing Pin (Camshaft) 1
C 230-6283 Timing Pin (Crankshaft) 1
D 150-3992 Timing Pin (Fuel Injection Pump) 1
E 1P-0510 Driver Group 1 Start By:
Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley - Remove and Install".
Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and Install".
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.Dispose of all fluids according to local regulations and mandates.
Use Tooling (A) to ensure that the No. 1 cylinder is at the top center compression stroke. Refer to Testing and Adjusting, "Finding Top Center Position for No. 1 Piston". Note: Install Tooling (B) through the camshaft gear. Install Tooling (C) into the crankshaft web.
Illustration 1 g00944616
Fuel Injection Pump Gear
Insert Tooling (D) in the hole of fuel injection pump gear (2), through the slot in the hub and into the timing hole of the Fuel Injection Pump (X). If Tooling (D) can be fully inserted, the fuel injection timing is correct. There should be no resistance when Tooling (D) is inserted. Note: Do not remove hub nut (1) from the shaft of the fuel injection pump. The hub of the fuel injection pump is installed in the correct position from the factory in order to ensure proper timing. If hub nut (1) is removed and the hub is removed, the hub will need to be accurately installed on the shaft of the fuel injection pump by the use of special equipment. Refer to your Caterpillar Dealer for more information.
Illustration 2 g00995133
Loosen bolt (4). Remove spacer (5) in order to allow bolt (4) to tighten against the shaft of fuel injection pump (6). Rotate the fuel injection pump gear in a counterclockwise direction in order to remove the backlash. Tighten bolt (4) to a torque of 31 N m (23 lb ft). Note: Bolt (4) must be tightened in order to prevent the shaft of the fuel injection pump from rotating.
Illustration 3 g00995931
Remove Tooling (D) from the body of the fuel injection pump.
Remove bolts (3) and the washers from the hub of the fuel injection pump. Remove fuel injection pump gear (2).
Remove bolts (9) and retaining plate (8).
Illustration 4 g00995934
Remove idler gear (7) and idler gear hub (11).
Use Tooling (E) and remove bushings (10) from each side of the idler gear. Installation Procedure
Table 2
Required Tools
Tool Part Number Part Name Qty
A 9U-6198 Crankshaft Turning Tool 1
B 230-6284 Timing Pin (Camshaft) 1
C 230-6283 Timing Pin (Crankshaft) 1
D 150-3992 Timing Pin (Fuel Injection Pump) 1
E 1P-0510 Driver Group 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Use Tooling (A) to ensure that the No. 1 cylinder is at the top center compression stroke. Refer to Testing and Adjusting, "Finding Top Center Position for No. 1 Piston".
Parts installation Mercruiser:
18605A 2
18605A 2 INSTALLATION TOOL, Bearing Adaptor
5111200LP, 5120136JS, 5120150R1, 5231100LP, 5231100TP, 5232100N1, 5232100TP, 5E31200N1, 5E31200TP, 5E31200TS, 5E31210TP, 5E31210TS, 5E31800TP, 5E31800TS, 5E31810TP, 5E31810TS, 5E31900TP, 5E31900TS, 5E31910TP, 5E31910TS, 5E32200TP, 5E32900TS, 5E36200T
38628
38628 INSTALLATION TOOL, Bearing
5111200LP, 5120136JS, 5231100LP, 6020006JS, 6211001N1, 6311002NZ, 6315002NZ, 6416003N2, 6511102N1, 6811001N1
805356
805356 INSTALLATION TOOL, Bearing
5120136JS, 5120150R1, 5231100LP, 5231100TP, 5232100N1, 5232100TP, 6020006JS, 6211001N1, 6311002NZ, 6315001N1, 6315002NZ, 6416003N2, 6511102N1, 6811001N1
805374 1
805374 1 INSTALLATION TOOL, Bearing
5120136JS, 5120150R1, 5231100LP, 5231100TP, 5232100N1, 5232100TP, 6020006JS, 6211001N1, 6311002NZ, 6315001N1, 6315002NZ, 6416003N2, 6511102N1, 6811001N1
805372
805372 INSTALLATION TOOL, Bearing
5120136JS, 5120150R1, 5231100LP, 5231100TP, 5232100N1, 5232100TP, 6020006JS, 6211001N1, 6311002NZ, 6315001N1, 6315002NZ, 6416003N2, 6511102N1, 6811001N1
805382T
805382T INSTALLATION TOOL, Bearing
5120150R1, 5231100LP, 5231100TP, 5232100N1, 5232100TP, 6211001N1, 6311002NZ, 6315001N1, 6315002NZ, 6416003N2, 6811001N1
805457T 1
805457T 1 INSTALLATION TOOL, Prop Nut
5120150R1, 5231100LP, 5231100TP, 5232100N1, 5232100TP, 6211001N1, 6311002NZ, 6315001N1, 6315002NZ, 6416003N2, 6811001N1
805358T
805358T INSTALLATION TOOL, Seal
5120150R1, 5231100LP, 5231100TP, 5232100N1, 5232100TP, 6211001N1, 6311002NZ, 6315001N1, 6315002NZ, 6416003N2, 6811001N1