866565T02 Mercruiser PUMP ASSEMBLY, Complete

Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     138-7573     Link Bracket     2    
6V-4248 Bolt     2    Start By:
Remove the hood. Refer to Disassembly and Assembly, "Hood - Remove and Install".
Remove the front center bottom guard. Refer to Disassembly and Assembly, "Bottom Guard - Remove".
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all hoses, on all hose assemblies, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
Drain the hydraulic system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change" for the correct procedure. Refer to Operation and Maintenance Manual, "Capacities - Refill" for the capacity of the hydraulic system.
Drain the cooling system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System (ELC) Coolant - Change" for the correct procedure. Refer to Operation and Maintenance Manual, "Capacities - Refill" for the capacity of the cooling system.
Illustration 1 g01259861
Loosen clamp (1). Disconnect hose assembly (2). Remove nuts (3). Disconnect hose assembly (4). Remove bolt (6). Disconnect hose (5) .
Illustration 2 g01259873
Remove bolts (7) .
Disconnect hose assembly (8) .
Illustration 3 g01260007
Use a suitable lifting device and Tooling (A) in order to remove hydraulic oil cooler (9). The weight of hydraulic oil cooler (9) is approximately 44 kg (97 lb).Installation Procedure
Table 2
Required Tools    
Tool    Part Number    Part Description    Qty    
A     138-7573     Link Bracket     2    
6V-4248 Bolt     2    
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Illustration 4 g01260007
Use a suitable lifting device and Tooling (A) in order to position hydraulic oil cooler (9). The weight of hydraulic oil cooler (9) is approximately 44 kg (97 lb).
Illustration 5 g01259873
Connect hose assembly (8) .
Install bolts (7) .
Illustration 6 g01259861
Connect hose (5). Install bolt (6). Connect hose assembly (4). Install nuts (3). Connect hose assembly (2). Tighten clamp (1) .
Fill the cooling system. Refer to Operation and Maintenance Manual, "Cooling System (ELC) Coolant - Change". Refer to Operation and Maintenance Manual, "Capacities - Refill".
Fill the hydraulic system. Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change". Refer to Operation and Maintenance Manual, "Capacities - Refill".End By:
Install the front center bottom guard. Refer to Disassembly and Assembly, "Bottom Guard - Install".
Install the hood. Refer to Disassembly and Assembly, "Hood - Remove and Install".