18545A 1 Mercruiser REPAIR KIT


18545A 1 REPAIR KIT Mercruiser 00019003, 01321017, 01326013, 4S42028N1, 4S42028TS, 4S42028TT, 4S42028UT, 4S42028UU, 4S420P8UE, 5000147JS, 5000150DP, 5000165CE, 5111200LP, 5120136JS, 5120150R1, 5231100LP, 5231100TP, 5232100N1, 5232100TP, 5C30150FS, 5E31200N1, 5E31200TP, 5E31200TS, REPAIR
18545A 1 REPAIR KIT Mercruiser
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$146.87
 

02-07-2023
0.2491[0.11] Pounds
-: -
MERCURY Repair KIT
Mercury || 18545A1 || 1984-2006
Number on catalog scheme: -
 

Mercruiser entire parts catalog list:

00019003 1983,1984,1985,1986,1987,1988,1989,1990
01321017 1987
01326013 1983
4S42028N1 1998
4S42028TS 1998
4S42028TT 1998
4S42028UT 1998
4S42028UU 1998
4S420P8UE 1998
5000147JS 1996,1997
5000150DP 1991,1992,1993,1994,1995
5000165CE 1990,1991
5111200LP 1998
5120136JS 1996,1997,1998
5120150R1 1998
5231100LP 1998
5231100TP 1998
5232100N1 1998
5232100TP 1998
5C30150FS 1993,1994,1995,1996,1997,1998
5E31200N1 1998
5E31200TP 1998
5E31200TS 1998
5E31210TP 1998
5E31210TS 1998
5E31800TP 1998
5E31800TS 1998
5E31810TP 1998
5E31810TS 1998
5E31900TP 1998
5E31900TS 1998
5E31910TP 1998
5E31910TS 1998
5E32200TP 1998
5E32900TS 1998
5E36200TP 1998
5E36200TS 1998
5E36210TP 1998
5E36210TS 1998
5E36800TP 1998
5E36800TS 1998
5E36810TP 1998
5E36810TS 1998
5E36900TS 1998
5E36910TP 1998
5E36910TS 1998
5H41400TP 1998
5H41410TP 1998
5H41410TS 1998
5H41600TP 1998
5H41610TP 1998
5H41610TS 1998
5H42300TP 1998
5H42300TS 1998
5H42400TS 1998
5M41400TP 1998
5M41400TS 1998
5M42300TP 1998
5M42300TS 1998
5T32300TP 1998
5T32300TS 1998
5X32200TS 1998
6020006JS 1996,1997
6211001N1 1998
6311002NZ 1998
6315001N1 1998
6315002NZ 1998
6416003N2 1998
6511102N1 1998
6811001N1 1998

Information:


Table 1
Required Tools
Tool Part Number Part Description Qty
A 21825739 Valve Spring Compressor 1
27610235 Adapter 1
27610295 Head 1
B(1) T400011 Crankshaft Turning Tool 1
B(2) 27610291 Housing 1
27610289 Engine Turning Tool 1
(1) The Crankshaft Turning Tool is used on the front pulley.
(2) This Tool is used in the aperture for the electric starting motor.Start By:
Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install" for the correct procedure.
Remove the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Remove" for the correct procedure.Note: Either Tooling (B) can be used. Use the Tooling that is most suitable.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: The following procedure should be adopted to remove the valve springs when the cylinder head is installed to the engine. Refer to Disassembly and Assembly, "Inlet and Exhaust Valves - Remove and Install" for the procedure to remove the valve springs from a cylinder head that has been removed from the engine.Note: Ensure that the appropriate piston is at top dead center before the valve spring is removed. Failure to ensure that the piston is at top dead center may allow the valve to drop into the cylinder bore.
Personal injury can result from being struck by parts propelled by a released spring force.Make sure to wear all necessary protective equipment.Follow the recommended procedure and use all recommended tooling to release the spring force.
Plug the apertures for the push rods and injector sleeves in the cylinder head to prevent the entry of loose parts into the engine.
Illustration 1 g06361900
Ensure that the valve spring is compressed squarely or damage to the valve stem may occur.
Follow Step 1a through Step 1d to position the appropriate piston at top dead center.
Install Tooling (A) in position on the cylinder head to compress a valve spring (10) for the appropriate piston.
Use Tooling (A) to compress valve spring (10) and open the valve slightly.Note: Do not compress the spring so that valve spring retainer (9) touches valve stem seal (11).
Use Tooling (B) to rotate the crankshaft carefully, until the piston touches the valve.Note: Do not use excessive force to turn the crankshaft. The use of force can result in bent valve stems.
Continue to rotate the crankshaft and gradually release the pressure on Tooling (A) until the piston is at the top dead center position. The valve is now held in a position that allows the valve spring to be safely removed.Note: Valve springs must be replaced in pairs for the inlet valve or the exhaust valve of each cylinder. If all valve springs require replacement, the procedure can be carried out on two cylinders at the same time. The procedure can be carried out on the following pairs of cylinders. 1 with 4 and 2 with 3. Ensure that all of the valve springs are installed before changing from one pair of cylinders to another pair of cylinders.
Do not turn the crankshaft while the valve springs are removed.
Apply sufficient pressure to Tooling (A) to allow removal of valve keepers (1).Note: Do not compress the spring so that valve spring retainer (2) touches valve stem seal (4).Remove valve keepers (1).
Slowly release pressure on Tooling (A).
Remove valve spring retainer (2) and remove valve spring (10).
If necessary, remove valve stem seals (4).
Repeat Step 2 through Step 5 to remove the remaining valve springs from the appropriate cylinder.
Remove Tooling (A).Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 21825739 Valve Spring Compressor 1
27610235 Adapter 1
27610295 Head 1
B(1) T40-0011 Crankshaft Turning Tool 1
B(2) 27610291 Hou


Parts repair Mercruiser:

803101T 1
 
803101T 1 REPAIR KIT, Gear - Upper Driveshaft
00019003, 01321017, 01326013, 5000165CE
803112T 1
 
803112T 1 REPAIR KIT, Gear - Upper Driveshaft
00019003, 01321017, 01326013, 5000165CE
803114T 1
 
803114T 1 REPAIR KIT, Gear - Upper Driveshaft
00019003, 01321017, 01326013, 5000165CE
803115T 1
 
803115T 1 REPAIR KIT, Gear - Upper Driveshaft
00019003, 01321017, 01326013, 5000165CE
803116T 1
 
803116T 1 REPAIR KIT, Gear - Upper Driveshaft
00019003, 01321017, 01326013, 5000165CE
803091T 1
 
803091T 1 REPAIR KIT, Lower Unit
00019003, 01321017, 01326013, 5000165CE
803079T 1
 
803079T 1 REPAIR KIT, Lower Gear
00019003, 01321017, 01326013, 5000165CE
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