840803 SPACER Mercruiser
5E31200N1, 5E31200TP, 5E31200TS, 5E31210TP, 5E31210TS, 5E31800TP, 5E31800TS, 5E31810TP, 5E31810TS, 5E31900TP, 5E31900TS, 5E31910TP, 5E31910TS, 5E32200TP, 5E32900TS, 5E36200TP, 5E36200TS, 5E36210TP, 5E36210TS, 5E36800TP, 5E36800TS, 5E36810TP, 5E36810T
SPACER

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Compatible models:
5E31200N1
5E31200TP
5E31200TS
5E31210TP
5E31210TS
5E31800TP
5E31800TS
5E31810TP
5E31810TS
5E31900TP
5E31900TS
5E31910TP
5E31910TS
5E32200TP
5E32900TS
5E36200TP
5E36200TS
5E36210TP
5E36210TS
5E36800TP
5E36800TS
5E36810TP
5E36810TS
5E36900TS
5E36910TP
5E36910TS
5H41400TP
5H41410TP
5H41410TS
5H41600TP
5H41610TP
5H41610TS
5H42300TP
5H42300TS
5H42400TS
5M41400TP
5M41400TS
5M42300TP
5M42300TS
5T32300TP
5T32300TS
5X32200TS
6511102N1
Mercruiser
Mercruiser entire parts catalog list:
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Information:
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: Place identification marks on all tube assemblies for installation. Plug all lines and tube assemblies in order to prevent contamination.
Turn the fuel supply to the OFF position.
If necessary, loosen the dipstick tube (not shown).
Illustration 1 g01332971
Typical example
Illustration 2 g01332972
Typical example
Disconnect hose (4) from tube assembly (6) .
Disconnect fuel injection lines (1) from fuel injectors (3) .
Disconnect fuel injection lines (1) from fuel injection pump (5) .Note: Do not allow the unions to turn in the fuel injection pump when the fuel line nuts are loosened. Use two wrenches in order to disconnect the fuel injection lines from the fuel injection pump.
Remove fuel injection lines (1) .
Use suitable caps in order to plug the open ports of the fuel injection pump immediately.
Disconnect tube assembly (6) from fuel return line (2) .
Remove banjo bolt (9) and sealing washers (10) from fuel injection pump (5) .
Remove bolt (11) and remove tube assembly (6) .
Remove nuts (7) from fuel injectors (3). Remove fuel return line (2) and sealing washers (8) from fuel injectors (3) .
Use suitable caps in order to plug the open ports of the fuel injectors immediately.Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 276-1216 Injector Pipe Nut Tool 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01332971
Typical example
Illustration 4 g01332972
Typical example
Remove the caps from fuel injectors (3) and install new sealing washers (8) to the fuel injectors.Note: Washers (8) have two small holes. The position of the holes is not important.
Position fuel return line (2) onto fuel injectors (3) .
Install nuts (7) onto each fuel injector. Tighten the nuts to a torque of 23 N m (17 lb ft).
Position tube assembly (6) onto the engine. Loosely connect the tube assembly to fuel return line (2) .
Install banjo bolt (9) and new sealing washers (10) to fuel injection pump (5) .
Install bolt (11). Tighten the bolt to a torque of 11 N m (97 lb in).
Tighten banjo bolt (9) to a torque of 18 N m (13 lb ft). Tighten the nut to fuel return line (2) to a torque of 20 N m (15 lb ft).
Remove the caps from the fuel injection pump. Install fuel injection lines (1) to fuel injection pump (5) and to fuel injectors (3) .
Use Tooling (A) to tighten the nuts on fuel injection lines (1) to a torque of 30 N m (22 lb ft).Note: Do not allow the unions to turn in the fuel injection pump when the fuel line nuts are tightened.
Connect hose (4) to tube assembly (6) .
If necessary, tighten the dipstick tube (not shown) to a torque of 9 N m (80 lb in).
Turn the fuel supply to the ON position.
Prime the fuel system. Refer to Operation and Maintenance Manual, "Fuel System - Prime" for more information.
Parts spacer Mercruiser:
99299
99299 SPACER, (.520 x .870 x .630), TRANSOM PLATE SCREW
00019003, 01321017, 01326013, 40430002S, 40500006T, 40500010T, 40500010U, 40500120U, 4111021L1, 4111021TS, 4111021UT, 4111021UU, 411102KN2, 41510P1UE, 4211015L1, 4211025RS, 4211025TS, 4211025TT, 4211025US, 4211025UU, 4231017L1, 424106LRS, 424106LTT,
92916
92916 SPACER
5120136JS, 5120150AR, 5120150R1, 5220200AS, 5231100LP, 5231100TP, 5232100N1, 5232100TP, 5E31200N1, 5E31200TP, 5E31200TS, 5E31210TP, 5E31210TS, 5E31800TP, 5E31800TS, 5E31810TP, 5E31810TS, 5E31900TP, 5E31900TS, 5E31910TP, 5E31910TS, 5E32200TP, 5E32900T
12706
12706 SPACER, (.194 x .375)
5120136JS, 5120150AR, 5120150R1, 5220200AS, 5231100LP, 5231100TP, 5232100N1, 5232100TP, 5C30150FS, 5E31200N1, 5E31200TP, 5E31200TS, 5E31210TP, 5E31210TS, 5E31800TP, 5E31800TS, 5E31810TP, 5E31810TS, 5E31900TP, 5E31900TS, 5E31910TP, 5E31910TS, 5E32200T
849083
849083 SPACER
473B116KD, 5E31200N1, 5E31200TP, 5E31200TS, 5E31210TP, 5E31210TS, 5E31800TP, 5E31800TS, 5E31810TP, 5E31810TS, 5E31900TP, 5E31900TS, 5E31910TP, 5E31910TS, 5E32200TP, 5E32900TS, 5E36200TP, 5E36200TS, 5E36210TP, 5E36210TS, 5E36800TP, 5E36800TS, 5E36810T
844105
844105 SPACER
5E31200N1, 5E31200TP, 5E31200TS, 5E31210TP, 5E31210TS, 5E31800TP, 5E31800TS, 5E31810TP, 5E31810TS, 5E31900TP, 5E31900TS, 5E31910TP, 5E31910TS, 5E32200TP, 5E32900TS, 5E36200TP, 5E36200TS, 5E36210TP, 5E36210TS, 5E36800TP, 5E36800TS, 5E36810TP, 5E36810T
840802
840802 SPACER
5E31200N1, 5E31200TP, 5E31200TS, 5E31210TP, 5E31210TS, 5E31800TP, 5E31800TS, 5E31810TP, 5E31810TS, 5E31900TP, 5E31900TS, 5E31910TP, 5E31910TS, 5E32200TP, 5E32900TS, 5E36200TP, 5E36200TS, 5E36210TP, 5E36210TS, 5E36800TP, 5E36800TS, 5E36810TP, 5E36810T
843043
843043 SPACER
5E31200TP, 5E31200TS, 5E31210TP, 5E31210TS, 5E31800TP, 5E31800TS, 5E31810TP, 5E31810TS, 5E31900TP, 5E31900TS, 5E31910TP, 5E31910TS, 5E32200TP, 5E32900TS, 5E36200TP, 5E36200TS, 5E36210TP, 5E36210TS, 5E36800TP, 5E36800TS, 5E36810TP, 5E36810TS, 5E36900T