892940T01 Mercury ALTERNATOR

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     1U-7505     Jack     1    Start By:
Remove the radiator. Refer to Disassembly and Assembly, "Radiator - Remove".
Remove the drive shaft. Refer to Disassembly and Assembly, SENR9422, "Drive Shaft - Remove".
Remove the air cleaner assembly. Refer to Disassembly and Assembly, "Air Cleaner - Remove and Install".
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Keep all parts clean from contaminants.Contamination of the hydraulic system with foreign material will reduce the service life of the hydraulic system components.To prevent contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. Cover any disassembled components and clean them properly before assembly.Clean the hydraulic system properly after any major component exchange or especially after a component failure, to remove any contamination.
Personal injury can result from hydraulic oil pressure and hot oil.Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, all hoses, and all tubes. This will help prevent fluid loss and this will help to keep contaminants from entering the system.
Turn off the fuel supply to the engine.
Remove the floorplate.
Illustration 1 g00736110
Disconnect two wire harness connectors (5) .
Release the tension on V-belt (1) . Remove V-belt (1) from the air conditioning compressor pulley.
Personal injury can result from contact with refrigerant.Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area.Personal injury or death can result from inhaling refrigerant through a lit cigarette.Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system.
Remove the bolt and remove plate (3) . Disconnect two hoses (6) from air conditioning compressor (2) .
Remove bolts (4) and air conditioning compressor (2) from the engine.
Illustration 2 g00736112
Remove bolts (7) . Remove bolts (9) . Remove bracket (8) from the engine.
Illustration 3 g00736114
Remove the bolt and remove clip (12) that holds hose (10) to the engine.
Remove the bolt and remove clip (15) that holds hose (16) to the engine.
Loosen hose clamp (11) and (17) . Disconnect hoses (10) and (16) from the engine.
Remove bolts (14) and grease block (13) from the engine.
Illustration 4 g00736116
Remove bolts (19) . Remove bracket (18) . Remove the hook from the engine.
Remove bolts (21) and remove guard (20) from the engine.
Position the hook on the engine. Install bolts (19) .