16830 2 Mercury BOLT

Table 1
Revision Summary of Changes
01 Updated the Safety Section Introduction
This special instruction provides the installation procedure of 3E-5460 Brush Holder As to the end frame.Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.Important Safety Section
Use only proper tools and observe all precautions that pertain to the use of those tools. Failure to follow these procedures can result in personal injury. The following procedures should also be observed.Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. If the tools, the procedure, the work method, or your actions are not recommended by Caterpillar, ensure that the tools and your actions are safe for you and for others.Ensure that the product will not be damaged or the product will be made unsafe by the operation, lubrication, maintenance, or the repair procedures.Follow all safety warnings. Most accidents that involve product operation, maintenance, or repair are caused by failure to observe safety warnings. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. Personnel should be properly trained to perform maintenance, repair, or operate any machine. Safety precautions and warnings are provided this instruction and on Caterpillar products. These warnings should be observed before performing any procedures. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this publication and on the product are not all inclusive.
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
When removing a major component or attachment, ensure that it is properly blocked or secured before removing mounting hardware. An assembly that is disconnected without proper blocking may shift or fall, resulting in serious injury or death of personnel or machine damage.
Personal injury or death can result from sudden movement.Prevent possible injury by performing the following procedures before work begins:Move the product or equipment to a smooth, level surface.When applicable, lower equipment/work tools to the ground.Engage the parking brake, system brakes and/or hydraulic lockout control. When applicable, stop the engine and remove the ignition key.Release system pressure from pressurized systems.If applicable, block the wheels/tracks.Turn the battery disconnect switch to the OFF position and if applicable, remove the battery disconnect key. If not equipped with a battery disconnect switch, disconnect the battery cables from the battery and tape the battery clamps. Attach a “Do Not Operate” or similar warning tag at the battery disconnect switch location and as defined by site rules and/or local regulations.
Illustration 1 g06276183Note: Always use proper eye protection when performing any mechanical repairs to a vehicle including, but not limited to, any installation and or repairs to the starter. Failure to use proper eye protection can lead to serious and permanent eye damage.Note: Only perform the mechanical functions that you are properly qualified to perform. Mechanical repairs that are beyond your technical capabilities should be handled by a professional installation specialist.Note: To avoid injury or damage, always disconnect the negative cable at the battery before removing or replacing the alternator. The alternator output terminal is always lived ("hot"). If the battery is not disconnected, a tool accidentally touching this terminal and ground can quickly get hot enough to cause skin burn or damage to the tool and surrounding parts.Installation Procedure
Perform the below procedure to attach 3E-5460 Brush Holder As to the end frame.
Illustration 2 g06389609
(1) Insulated mounting screw
(2) Regulator
(3) "R" Terminal connector
(4) Diode Trio
(5) Attaching nuts
(6) Rectifier Bridge
(7) Capacitor
Remove plastic eyelet from post and discard.
Install the screw and tighten to 1.7 N m (15.0 lb in). Excessive torque will cause breakage.
Note the location of two insulator screws.
Hold brushes up with pin, assemble the frames, and remove pin.