823042052 Mercury BOLT

If the engine is to be used for core credit, refer to:* SELD0164 Core Acceptance Criteria If the engine is to be used for core credit, refer to:* SELD0164 Core Acceptance CriteriaReference Literature
Refer to the Parts Manual for parts information for a specific Engine Arrangement.Each Remanufactured Engine arrangement has a Literature Group attached, which includes:* Parts Manual* Operation & Maintenance Manual* Lubrication Instructions* Torque Specifications (for fasteners) ... andSpecific Special Instructions that will provide, as close as possible, the most current engine/machine configuration.Refer to Special Instructions in this instruction.An attached envelope will contain:* Core Credit Request/Packing List ... and* Engine Delivery Service Record.Special Instructions
For maximum life and optimum performance, it is factory RECOMMENDED that the following specific Special Instructions be performed at installation.Each Special Instruction will be referenced by:* Form Number* Title* Model Designation* Effective Product Identification Number (PIN) ... and/or* Effective engine serial number or engine serial number rangeA brief review of the instruction is also included.SEHS9340 ... Jacket Water Heater Installation Procedures
All Machine Models
The jacket water heater keeps the engine water temperature warm when ALL the ambient air temperature is below 13°C (55.4°F).The jacket water heater aids in preventing rough combustion after cold start-ups.SEHS9241 ... Operator Instruction Card for Automatic Ether Injection (AEIS) Card
All Machine Models
This provides a new card to be installed in the machine cab.Exchange of Parts
Each Remanufactured Engine is built to a reference engine arrangement, as shown in the Reference Literature Chart in this instruction.All 3500 series MUI Remanufactured Engines are remanufactured to the most critical engineering changes for the arrangement ordered:* Alternator belt guard* Camshaft* Connecting rods* Crankshaft* Exhaust manifold* Exhaust thermocouples* Fuel lines and clamps* Gear train* Governor* Lubrication tubes clamps* New exhaust valves,* New oil cooler cores* Oil pan* Pistons* Turbochargers* Valve lifters All non-metallic parts (gaskets, seals) and fasteners (bolts) are replaced and the improved parts are Remanufactured where applicable.This minimizes or eliminates the need for the user to make modifications and reduces downtime provided the CORRECT arrangement was ordered.However, some of the engine related engineering changes incorporated in the Remanufactured engine received may require machine changes at installation time to achieve optimum performance available from this updated Remanufactured Engine.The Special Instructions, as shown in the Reference Literature Chart, provides the effective Product Identification Number of all the changes which may apply to the machine.If the machine's Product Identification Number appears in the Reference Literature Chart it is RECOMMENDED that the update/changes be made to maximize the performance of this new Remanufactured Engine.Each Remanufactured Engine is built to the advertised Rated Power @ at specified RPM, that agrees with the original engine's power rating and rpm.This is recorded on each Remanufactured Engine Information Plate. Do NOT change/adjust any fuel setting(s) before referring to the specific Fuel Setting and Related Information Library.For maximum life of the Caterpillar Remanufactured Engine, the following machine components MUST be inspected for reusability before engine installation and REPLACED as REQUIRED.9Y-9212 Support Group ... Engine (Replace as REQUIRED)
Inspect 6Y-9980 Mount Assembly rubber for:* Loss of bond, oil damage (sticky, soft or spongy) ... and* Heat or ozone damage (cracked, crumbles or hard spots).Replace if damage is evident.If inspection indicates no apparent damage, rotate position from:* Left to right ... or* Right to left and REUSE 8X-0013 Oil Change Group ... High Speed (Replace as REQUIRED)
The 8X-0013 Oil Change Group includes the oil drain extension. 8X-0039 Lines Group ... Fuel (Replace as REQUIRED)
This group is common with or without fuel heater. 8X-1571 Lines Group ... Fuel (Replace as REQUIRED)
Without fuel heater. 8X-0113 Starting Arrangement ... Cold Weather (An Attachment)
Refer to Parts Manual.8X0117 Heater Group ... Fuel
Refer to Parts Manual. The following parts are to be replaced as REQUIRED and are REQUIRED for machine update. 7E-6713 Heater Group ... Jacket Water
The following part is to be replaced as REQUIRED and is REQUIRED for machine update. 8X-0118 Heater Group ... Lubrication Oil
The following parts are to be replaced as REQUIRED and are REQUIRED for machine update. 8X-6018 Wiring Group
The following parts are to be replaced as REQUIRED and are REQUIRED for machine update. 9Y-9206 Air Cleaner Group (REQUIRED Parts Replacement)
994 ... 9YF1 - 48 994 ... 9Y49 - Up 6Y-5688 Torque Convertor Group
The following parts are REQUIRED to install the torque converter to the Flywheel Housing:
The 7T2055 Ring is a critical part. Failure to install the 7T2055 Ring will cause power train impact loading to the engine's crankshaft.
9Y-9213 Muffler Group (RECOMMENDED Parts Replacement)
9Y-9209 Lines Group ... Air (REQUIRED Parts Replacement)
8X-8250 Indicator Group ... Filter Change (RECOMMENDED Parts Replacement)
9Y-9207 Ejector Gr