60466A20 Mercury CABLE ASSEMBLY

Illustration 1 g01927357
Typical example
Table 1
Specifications for 336-5446 Inlet Valve and 336-5447 Exhaust Valve    
Callout     Part Number     Part Name     Specification Description    
2     -     -     Inlet valve face angle is 30 degrees.
Exhaust valve face angle is 45 degrees.    
3     -     -     Inlet valve stem diameter is
6.970 to 6.985 mm (0.2744 to 0.2750 inch).
Maximum clearance of the inlet valve stem is
0.05 mm (0.0020 inch).
The service limit for the inlet valve stem is
0.08 mm (0.0031 inch).
Exhaust valve stem diameter is
6.945 to 6.960 mm (0.2734 to 0.2740 inch).
Maximum clearance of the exhaust valve stem is
0.075 mm (0.00295 inch).
The service limit for the exhaust valve stem is
0.10 mm (0.00394 inch).    
4     -     -     Length of inlet valve is
109.82 to 110.27 mm (4.32361 to 4.34133 inch).
Length of exhaust valve is
109.853 to 110.303 mm (4.32491 to 4.34263 inch).    
5     -     -     Diameter of inlet valve head is
35 mm (1.3780 inch).
Diameter of inlet valve head is
33 mm (1.2992 inch).    When the valve springs are replaced the valve springs must be replaced in pairs.Removal Procedure
Table 2
Required Tools    
Tool     Part Number     Part Description     Qty    
A     9U-6195     Valve Spring Compressor     1    
268-1969 Adapter     1    
276-1221 Head     1    Start By:
Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head" for the correct procedure.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Clean the bottom mating surface of the cylinder head. Check the depth of the valves below the face of the cylinder head before the valve springs are removed.
Place a temporary identification mark on the heads of the valves in order to identify the correct position.Note: Inlet valves have a recess in the center of the head.
Use a suitable lifting device to position the cylinder head with the valve springs upward. The weight of the cylinder head is approximately 65 kg (143 lb).Note: Ensure that the cylinder head is kept on a clean, soft surface in order to prevent damage to the machined face.
Personal injury can result from being struck by parts propelled by a released spring force.Make sure to wear all necessary protective equipment.Follow the recommended procedure and use all recommended tooling to release the spring force.
Illustration 2 g01978994
Install Tooling (A) into position on the cylinder head in order to compress appropriate valve spring (3) .
Ensure that the valve spring is compressed squarely or damage to the valve stem may occur.
Apply sufficient pressure to Tooling (A) in order to remove valve keepers (1) .Note: Do not compress the spring so that valve spring retainer (2) touches valve stem seal (4) .
Slowly release the pressure on Tooling (A) .
Illustration 3 g01978995
Place a temporary identification mark on valve spring (3) in order to identify the correct position.
Remove valve spring retainer (2). Remove valve spring (3) .
Repeat Step 4 through Step 8 for the remaining valves.
Remove Tooling (A) .
Remove valve stem seals (4) .
Use a suitable lifting device to turn over the cylinder head.
Place a temporary identification mark on valves (5). Remove valves (5) from the cylinder head.Installation Procedure
Table 3
Required Tools    
Tool     Part Number     Part Description     Qty