24161 Mercury PROTECTOR CAP


24161 PROTECTOR CAP Mercury 1004201FB, 1004201VB, 1031203PD, 1031203UB, 1031203UD, 1031207ZF, 1031312DB, 1040213YL, 1041312UB, 1075217DD, 1075217FD, 1075217PD, 1075217VD, 10752L7DF, 10752L7FF, 1075317DB, 1075317FB, 1075412DB, 1075412DD, 1075412DN, 1075412FB, 1075412FY, 1090412D PROTECTOR
24161 PROTECTOR CAP Mercury
Rating:
13

Buy PROTECTOR CAP 24161 Mercury genuine, new aftermarket parts with delivery
Number on catalog scheme: -
 

Mercury entire parts catalog list:

1004201FB 2006
1004201VB 1999,2000,2001,2002,2003,2004,2005
1031203PD 1994,1995,1996,1997,1998,1999
1031203UB 1998,1999,2000,2001,2002,2003,2004
1031203UD 1998,1999
1031207ZF 2002
1031312DB 2005,2006
1040213YL 2001,2004
1041312UB 1998
1075217DD 2005
1075217FD 2006
1075217PD 1994,1995,1996,1997,1998
1075217VD 1999,2000,2001,2002,2003,2004
10752L7DF 2005
10752L7FF 2006
1075317DB 2005
1075317FB 2006
1075412DB 2005
1075412DD 2005
1075412DN 2005
1075412FB 2006
1075412FY 2006
1090412DB 2005,2006
1090412DC 2005
1090412DD 2005
1090412DN 2005
1090412DY 2005,2006
1090412FF 2010
1090412FY 2006
1090422DY 2005
1090422FF 2010
1090472DD 2005
1090472FF 2010
1090472FY 2006
1100412PD 1994,1995,1996,1997,1998
1100412VB 1999,2000,2001,2002,2003,2004
111047JHD 2006
1115412DB 2005,2006
1115473WD 2000
1135412SD 1996,1997,1998
1135412VD 1999
1135412WD 2000,2001,2002,2003,2004,2005
1135473UD 1998
1135473VD 1999
1135473YD 2001,2002,2003
1135D73CD 2004,2005
1135D73FT 2006
1150413CD 2004,2005
1150413FY 2006
1150413HF 2010
1150413HY 2006
1150413SD 1996,1997,1998
1150413VD 1999
1150413WD 2000,2001
1150413ZD 2002,2003
1150423FG 2006
1150423FY 2006
1150423HF 2010
1150423HG 2006
1150423HY 2006
1150424FY 2006
1150424HY 2006
1175P73HY 2006
1200413FY 2006
1200413HY 2006
1200423FG 2006
1200423FY 2006
1200423HG 2006
1200423HY 2006
1200424FY 2006
1200424HY 2006
1200453CD 2004,2005,2006
1200453EY 2006
1200453HY 2006
1200473UD 1998
1200473VD 1999
1200473WD 2000
1200473YD 2001,2002
1200D73AD 2003
1200D73CD 2004,2005,2006
1200D73ET 2006,2007,2008
1200D73HT 2006
1200E73EY 2006,2007
1200E73HY 2006
1225412PD 1994,1995,1996,1997,1998
1225412VD 1999,2000,2001
1225413EY 2007
1225413RD 1995,1996,1997,1998
1225413ZD 2002,2003
1225423EY 2007
1225424EY 2007
1225E73AD 2003,2004,2005,2006
1250413CD 2004,2005
1250413UE 1998,1999,2000,2001
1250424EY 2007,2009
1250433EY 2007
1250434EY 2007
1256413WD 2000,2001,2002

Information:


Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-5597 Anti-Seize Compound 1
B 365-8434 Turbocharger Alignment Tool 1
343-5908 V-Band Clamp 1
343-5907 V-Band Clamp 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g03461556
Ensure that turbocharger (8) is clean and free from damage. Inspect the turbocharger for wear. Refer to System Operation, Testing and Adjusting, "Turbocharger Inspect" for more information. If any part of the turbocharger is worn or damaged, the complete turbocharger must be replaced.
If necessary, follow Step 2.a through Step 2.b in order to install bracket (24) onto cylinder block (25).
If necessary, install studs (27) (not shown) to the cylinder block. Tighten the studs to a torque of 18 N m (159 lb in).
Position bracket (24) onto cylinder block (25). Install nuts (26) hand tight.
If necessary, install studs (23) to turbocharger (8). Tighten the studs to a torque of 18 N m (159 lb in).
Illustration 2 g03461576
Position turbocharger (8) onto bracket (24).
Loosely install nuts (28).
Move turbocharger (8) in the Direction (C) to ensure that studs (23) of turbocharger (8) is positioned most forward position in the holes in bracket (24).
Hand tighten nuts (28).
Illustration 3 g03461577
Illustration 4 g03461578
Use Tooling (B) in order to align the second stage turbocharger and the first stage turbocharger. Note: Ensure that the bracket for the turbocharger is correctly positioned onto the turbocharger and the cylinder block.
Tighten nuts (28) to a torque of 44 N m (32 lb ft). Tighten the nuts in the sequence that is shown in Illustration 4. Tighten nuts (26) to a torque of 44 N m (32 lb ft). Tighten the nuts in the sequence that is shown in Illustration 3.
Remove Tooling (B). Note: Ensure that the second stage turbocharger and the first stage turbocharger are correctly aligned.
Illustration 5 g03461536
Illustration 6 g02176278
Remove plugs and caps from tube assemblies. Ensure that tube assembly (14) and tube assembly (20) are clean and free from damage. Replace any damaged components.
Install a new gasket (21) (not shown) onto tube assembly (20).
Position a new gasket (19) (not shown) onto tube assembly (20).
Remove the plug from the drain port of the turbocharger. Remove the plug from the cylinder block.
Position tube assembly (20) into the cylinder block and install bolts (22) finger tight.
Position tube assembly (20) onto turbocharger (8) and install bolts (18) finger tight.
Tighten bolts (18) and bolt (22) to a torque of 22 N m (195 lb in).
Remove the plug from oil inlet port (29) for turbocharger (8). Lubricate the turbocharger bearings with clean engine oil through oil inlet port (29). Rotate the wheel of the compressor several times in order to lubricate the bearings.
Position a new gasket (15) (not shown) onto tube assembly (14) and install bolts (13). Note: Holes in the gasket have serration that hold the bolts captive.
Position tube assembly (14) onto turbocharger (8). Tighten bolts (13) finger tight.
Remove plug from cylinder block for the oil feed tube assembly.
Install new sealing washer (16) (not shown) to banjo bolt (17). Install the banjo bolt to tube assembly (14) and install remaining new sealing washer (16) (not shown). Tighten banjo bolt (17) finger tight.
Tighten bolts (13) to a torque of 22 N m (195 lb in). Tighten banjo bolt (17) to a torque of 33 N m (292 lb in). Refer to Illustration 5.
Illustration 7 g02176245
Connect hose assembly (9) onto turbocharger (8) and loosely install bolt (10).
Use Tooling (A) to lubricate the allen head bolt for V-band clamp (4). Position V-band clamp (4) onto air duct (5).
Remove plugs from the ports of the turbochargers
Position hose assembly (12) and air duct (5) onto the outlet of turbocharger (8) and the inlet of turbocharger (3). Tighten the allen head bolt for V-band clamp to a torque of 12 N m (106 lb in). Note: Ensure that the allen head bolt for the V-band clamp does not contact any other engine component.
Tighten hose clamps (11) to a torque of 6 N m (53 lb in).
Connect hose assembly (9) to turbocharger (8). Ensure that the clip is correctly positioned onto the hose assembly.
Install bolt (6) (not shown).
Tighten bolt (10) and bolt (6) (not shown) to a torque of 22 N m (195 lb in).
Use Tooling (A) to lubricate the allen head bolt for V-band clamp (2). Position V-band clamp (2) onto elbow (1).
Use


Parts protector Mercury:

63709A 1
 
63709A 1 PROTECTOR
1003203, 1003209, 1004200, 1005200, 1006201DB, 1006201PD, 1006201RB, 1006201VB, 1006206, 1006211RD, 1007209, 1008211RD, 1010207VB, 1011201DB, 1016207PD, 1016207RB, 1016207SB, 1018200, 1018204, 10202014D, 1020201BC, 1020201DB, 1020201VB, 1025200, 1031
853821
PROTECTOR
853821 PROTECTOR
1015203FL, 1015203YL, 1025207FL, 1025207FM, 1025217FL, 1025217FM, 1030201FL, 1030201YL, 1030211FL, 1030271HL, 1030302FL, 1030312FL, 1030A01FL, 1030A11FL, 1031207ZF
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