815504104 Mercury CLAMP, Worm Gear


815504104 CLAMP, Worm Gear Mercury 1135473UD, 1135473VD, 1135V13ED, 1135V13FB, 1135V13HB, 1200453EY, 1200453HY, 1200D73ET, 1200V13DD, 1200V13ED, 1200V13ER, 1200V13FB, 1200V13HB, 1200V23ED, 1200V23ER, 1225413EY, 1225423EY, 1225424EY, 1225P73ED, 1225P73HD, 1225P83ED, 1225V13EB, 1225V13E CLAMP
815504104 CLAMP, Worm Gear Mercury
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Mercury entire parts catalog list:

1135473UD 1998
1135473VD 1999
1135V13ED 2006,2007
1135V13FB 2006
1135V13HB 2006
1200453EY 2006
1200453HY 2006
1200D73ET 2006,2007,2008
1200V13DD 2005
1200V13ED 2006,2007,2011
1200V13ER 2006,2007,2011
1200V13FB 2006
1200V13HB 2006
1200V23ED 2006,2007,2011
1200V23ER 2006,2007,2011
1225413EY 2007
1225423EY 2007
1225424EY 2007
1225P73ED 2009
1225P73HD 2006
1225P83ED 2009
1225V13EB 2007,2011
1225V13EF 2007
1225V23ED 2007
1225V33EB 2007,2011
1226P73ED 2010
1250424EY 2007,2009
1250433EY 2007
1250434EY 2007
1250P73ED 2009
1250P73HD 2006
1250P83ED 2009
1250V23EF 2007
1250V34EB 2007
1251P73ED 2010
1251V13ED 2010,2011
1256413WD 2000,2001,2002
1275V23ER 2006,2007,2011
1275V24EB 2007
1275V34EB 2007
1300V23EB 2007
1300V24EF 2007
1300V24KD 2011
1300V33EB 2007
1301V23KD 2011
1301V33KD 2011
192647GHD 2009
192847GHD 2009

Information:


Illustration 1 g06412450
Front view of the engine
Typical example
Illustration 2 g06412457
Typical example
Illustration 3 g06412460
Marks for tightening main bearings
Typical example
Table 1
Item Qty Part Specification Description
The top face of the cylinder block, bottom surface of spacer plate (1) and both sides of plate gasket (2) must be free of fuel, oil, water, gasket adhesives, assembly compounds and any other contaminants during assembly.
1 2 225-3100 Spacer Plate Thickness is 8.585 0.025 mm (0.3380 0.0010 inch).
2 2 354-8484 Plate Gasket Apply adhesive to block side of gasket-plate only, no adhesive should be on opposing side of gasket-plate. Adhesive to be applied as an even, minimal coat(Skim coat). Minimal to zero material should squeeze out of joint after assembly has been torqued. No adhesive should contact water ferrule or liner lip.
Thickness of plate gasket that is between cylinder block and spacer plate is 0.20 0.02 mm (0.008 0.001 inch).
3 4 7C-9614 Taperlock Plug Before assembly, apply Loctite low breakloose PST on the threads.
Torque to 80 15 N m (60 11 lb ft).
D1 4 4N-1650 Dowel Extension of the dowels on the left bank and right bank from the cylinder block is 18.5 0.5 mm (0.73 0.02 inch).
4 7 232-7607 Crankshaft Cap The crankshaft caps must be installed with the identifying marks toward the front of the engine. The number of the main bearing cap must also match the cast number on the left side of each main bearing saddle.
D2 - - The distance from the centerline of the crankshaft bearing bore to the bottom of the cylinder block is 165.10 0.10 mm (6.500 0.004 inch).
D3 - - The width of the slot for the crankshaft cap (4) is 236.00 0.05 mm (9.291 0.002 inch).
Width of crankshaft cap (4) is 235.500 0.025 mm (9.2716 0.0010 inch).
5 14 365-4307 Bolt Use the following procedure to install the crankshaft cap:
6 14 3P-1323 Bearing Cap Bolt
1. Apply clean engine oil on the threads of the bolts (6). Loosely install the bolts (6).
2. Apply clean engine oil on the threads of the side bearing cap bolts (5) and the washers. Loosely install the side bearing cap bolts (5) and the washers.
3. Tighten tab end of the main bearing cap bolt (6) to 258 14 N m (190 10 lb ft).
4. Tighten opposite end of the main bearing cap bolt (6) to 258 14 N m (190 10 lb ft).
5. Put a mark on each bolt (6) and each crankshaft cap (4). See Illustration 3.
6. Again, tighten opposite end of the main bearing cap bolt from the mark to an additional angle (D6) of 120 5 degrees.
7. Again, tighten tab end of the main bearing cap bolt from the mark to an additional angle (D6) of 120 5 degrees.
8. Tighten the side bearing cap bolts (5) that are at the opposite end of the main bearing cap to 80 10 N m (60 7 lb ft).
9. Tighten the side bearing cap bolts (5) that are at the tab end of the main bearing cap to 80 10 N m (60 7 lb ft).
10. Again, tighten the side bearing cap bolts (5) that are at the opposite end of the main bearing cap to 80 10 N m (60 7 lb ft).
11. Again, tighten the side bearing cap bolts (5) that are at the tab end of the main bearing cap to 80 10 N m (60 7 lb ft).
D4 - - Bore in cylinder block for main bearing is 129.891 0.013 mm (5.1138 0.0005 inch).
D5 - - The distance from the centerline of the crankshaft bearing bore to the top of the cylinder block is 419.10 0.15 mm (16.500 0.006 inch).
7 12 9L-5854 Filler Band Apply clean engine oil to the bore of the cylinder block and to the filler band. Install the cylinder liner immediately into the cylinder block.
8 12 155-0809 Liner Seal Before assembly, cover the seals with Bonderite S-OT 40, Rubber lubricant.
9 12 155-2793 Liner Seal
10 12 155-0810 Liner Seal
Illustration 4 g06412471
Right side of the engine
Typical example


Parts clamp Mercury:

13791
 
13791 CLAMP, HOSE
10754120D, 1100312BD, 111047JHD, 1115473WD, 1135473UD, 1135473VD, 1135473YD, 1135D73CD, 1135D73FT, 1175413LD, 1175413MD, 1175P73HY, 1200413GD, 1200473TD, 1200473UD, 1200473VD, 1200473WD, 1200473YD, 1220727
814634
 
814634 CLAMP
1075217DD, 1075217FD, 1075217PD, 1075217VD, 10752L7DF, 10752L7FF, 1075317DB, 1075317FB, 10754120D, 1075412DB, 1075412DD, 1075412DN, 1075412FB, 1075412FY, 1075D73FY, 1075D73HY, 1090412DB, 1090412DC, 1090412DD, 1090412DN, 1090412DY, 1090412FF, 1090412F
832939 1
 
832939 1 CLAMP
1200453CD, 1200453EY, 1200453HY, 1200473TD, 1200473UD, 1200473VD, 1200473WD, 1200473YD, 1200D73AD, 1200D73CD, 1200D73ET, 1200D73HT, 1200E73EY, 1200E73HY, 1225412PD, 1225412VD, 1225413EY, 1225413RD, 1225413ZD, 1225423EY, 1225424EY, 1225E73AD, 1225P73D
826188
 
826188 CLAMP
1225412PD, 1225412VD, 1225413RD, 1250413UE, 1256413WD
804522
CLAMP (INJECTOR) DESIGN II
804522 CLAMP (INJECTOR) DESIGN II
1075D73FY, 1075D73HY, 1090D73CD, 111047JHD, 1115P73HY, 1115P73HY, 1125D73HY, 1135473VD, 1135473YD, 1135D73CD, 1135D73FT, 1150P73HY, 1175P73HY, 1200473VD, 1200D73ET, 1225P73DD, 1225P73ED, 1225P73HD, 1225P83ED, 1226P73ED, 1250P73ED, 1250P73HD, 1250P83E
888988015
CLAMP, (15.7 mm), Map Sensor to Boot
888988015 CLAMP, (15.7 mm), Map Sensor to Boot
1135V13ED, 1135V13FB, 1135V13HB, 1200V13DD, 1200V13ED, 1200V13ER, 1200V13FB, 1200V13HB, 1200V23ED, 1200V23ER, 1225V13EB, 1225V13EF, 1225V23ED, 1225V33EB, 1250V23EF, 1250V34EB, 1251V13ED, 1275V23ER, 1275V24EB, 1275V34EB, 1300V23EB, 1300V24EF, 1300V24K
858951A01
 
858951A01 CLAMP KIT
1200V13DD, 1200V13ED, 1200V13ER, 1200V13FB, 1200V13HB, 1200V23ED, 1200V23ER, 1225V13EB, 1225V13EF, 1225V23ED, 1225V33EB, 1250V23EF, 1250V34EB, 1251V13ED, 1275V23ER, 1275V24EB, 1275V34EB, 1300V23EB, 1300V24EF, 1300V24KD, 1300V33EB, 1301V23KD, 1301V33K
896095C01
CLAMP, Lower Mount
896095C01 CLAMP, Lower Mount
1135V13ED, 1135V13FB, 1135V13HB
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