879962 CLIP (Part of Electrical Harness) Mercury
1075D73FY, 1075D73HY, 1090D73CD, 111047JHD, 1115P73HY, 1115P73HY, 1125D73HY, 1135D73FT, 1135V13ED, 1135V13FB, 1135V13HB, 1200453CD, 1200453EY, 1200453HY, 1200D73CD, 1200D73ET, 1200D73HT, 1200E73EY, 1200E73HY, 1200V13DD, 1200V13ED, 1200V13ER, 1200V13F
CLIP
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Compatible models:
1075D73FY
1075D73HY
1090D73CD
111047JHD
1115P73HY
1125D73HY
1135D73FT
1135V13ED
1135V13FB
1135V13HB
1200453CD
1200453EY
1200453HY
1200D73CD
1200D73ET
1200D73HT
1200E73EY
1200E73HY
1200V13DD
1200V13ED
1200V13ER
1200V13FB
1200V13HB
1200V23ED
1200V23ER
1225413EY
1225423EY
1225424EY
1225E73AD
1225P73DD
1225P73ED
1225P73HD
1225P83ED
1225V13EB
1225V13EF
1225V23ED
1225V33EB
1226P73ED
1250424EY
1250433EY
1250434EY
1250P73ED
1250P73HD
1250P83ED
1250V23EF
1250V34EB
1251P73ED
1251V13ED
1275V23ER
1275V24EB
1275V34EB
1300V23EB
1300V24EF
1300V24KD
1300V33EB
1301V23KD
1301V33KD
192647GHD
192847GHD
1A40302FD
1A40302HZ
1A40303KZ
1A40311FZ
1A40311HZ
1A40403HZ
1A40412HZ
1A41412ZB
1A41452EZ
1A41452FU
1A51411HZ
1A51412HZ
1A51452EZ
1A60351EZ
1A60412HZ
1A60452EZ
1A60452HZ
1A60463EZ
1A6C411KZ
1A6C413KZ
1E41412HB
1E41452HB
1E51412HB
1E51412HZ
1E60403HZ
1E60412HZ
1E60413KZ
1E60452HB
1F75413HD
Mercury
Mercury entire parts catalog list:
- POPPET-THERMOSTAT MOUNTING » 879962
- ELECTRICAL COMPONENTS » 879962
- POPPET-THERMOSTAT MOUNTING » 879962
- ELECTRICAL COMPONENTS » 879962
1115P73HY 2009
- POPPET-THERMOSTAT MOUNTING » 879962
- POPPET-THERMOSTAT MOUNTING » 879962
- POPPET-THERMOSTAT MOUNTING » 879962
- ELECTRICAL PLATE ASSEMBLY » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
1200453EY 2006
- SOLENOID PLATE » 879962
- SOLENOID PLATE » 879962
1200D73ET 2006,2007,2008
- COIL PLATE » 879962
- COIL PLATE » 879962
- SOLENOID PLATE » 879962
- COIL PLATE » 879962
- COIL PLATE » 879962
- COIL PLATE » 879962
- ENGINE HARNESS » 879962
- STARTER MOTOR-ELECTRICAL CABLE BRACKET MOUNTING » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- STARTER MOTOR-ELECTRICAL CABLE BRACKET MOUNTING » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- STARTER MOTOR-ELECTRICAL CABLE BRACKET MOUNTING » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- SOLENOID PLATE » 879962
- SOLENOID PLATE » 879962
- SOLENOID PLATE » 879962
- ENGINE HARNESS(SERIAL NUMBER 1B227000 AND UP) » 879962
- ENGINE HARNESS (SERIAL NUMBER 0T980000 THRU 1B226999) » 879962
- ENGINE HARNESS (SERIAL NUMBER 0T980000 THRU 1B226999) » 879962
- SOLENOID PLATE » 879962
- COIL PLATE » 879962
- COIL PLATE » 879962
- COIL PLATE » 879962
- COIL PLATE » 879962
- COIL PLATE » 879962
- COIL PLATE » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- COIL PLATE » 879962
- COIL PLATE » 879962
- SOLENOID PLATE » 879962
- SOLENOID PLATE » 879962
- SOLENOID PLATE » 879962
- COIL PLATE » 879962
- COIL PLATE » 879962
- COIL PLATE » 879962
- COIL PLATE » 879962
- COIL PLATE » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- COIL PLATE » 879962
- COIL PLATE » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- ELECTRICAL BOX COMPONENTS » 879962
- COIL PLATE » 879962
- COIL PLATE » 879962
- COIL PLATE » 879962
- COIL PLATE » 879962
- ELECTRICAL COMPONENTS » 879962
- ELECTRICAL COMPONENTS, 1C104334-0P560350 AND UP » 879962
- ELECTRICAL COMPONENTS, 1C104333-0P560349 AND BELOW » 879962
- ELECTRICAL COMPONENTS » 879962
- ELECTRICAL COMPONENTS, 1C104334-0P560350 AND UP » 879962
- ELECTRICAL COMPONENTS, 1C104333-0P560349 AND BELOW » 879962
- ELECTRICAL COMPONENTS » 879962
- ELECTRICAL COMPONENTS » 879962
- ELECTRICAL COMPONENTS, 1C104333-0P560349 AND BELOW » 879962
- ELECTRICAL COMPONENTS » 879962
- ELECTRICAL COMPONENTS, 1C104334-0P560350 AND UP » 879962
- ELECTRICAL COMPONENTS, 1C104334-0P560350 AND UP » 879962
- ELECTRICAL COMPONENTS, 1C104333-0P560349 AND BELOW » 879962
- ELECTRICAL COMPONENTS » 879962
Information:
Probable Causes
Switches
Batteries
Electric starting system (if equipped)
Air starting system (if equipped)
Hydraulic starting system (if equipped)
Flywheel ring gear
Driven equipment
Hydraulic cylinder lock
Worn engine componentsRecommended Actions
Table 1
Troubleshooting Test Steps Values Results
1. Inspect the Switches
A. Check the keyswitch input to the ECM.
B. Check engine shutdown switches.
C. Connect Cat® Electronic Technician (ET) to the service tool connector.
D. Use Cat ET to verify the status of the following parameters:
- Shutdown switches
Switches
Result: The switches are OK.
Proceed to Test Step 2.
Result: A switch is NOT OK.
Repair: Repair or replace damaged switch.
If the problem is not resolved, proceed to Test Step 2.
2. Inspect the Batteries
A. Charge the batteries, if necessary. Refer to Special Instruction, SEHS7633, "Battery Test Procedure" for additional information.
B. Load-test the batteries. Refer to Special Instruction, SEHS9249, "Use of 4C-4911 Battery Load Tester for 6, 8 V and 12 V Lead Acid Batteries" for additional information.
Batteries
Result: The batteries are OK.
Proceed to Test Step 3.
Result: The batteries are NOT OK.
Repair: Repair or replace the batteries.
If the problem is not resolved, proceed to Test Step 3.
3. Check the Electric Starting System
A. If the application is equipped with an electric starting system, perform the following procedure:
a. Check the wiring to the starting motor solenoid. Refer to the electrical schematic.
b. Check the engine start switch and the engine start relay for electrical power.
c. Check the starting motor cables. If the starting motor cables are corroded, remove the starting motor cables and clean the starting motor cables.
d. Test the operation of the starting motors.
Starter
Result: The electric starter is OK.
Proceed to Test Step 6.
Result: The electric starter is NOT OK.
Repair: Repair or replace damaged electric starter.
If the problem is not resolved, proceed to Test Step 6.
4. Check the Air Starting System
A. If the application is equipped with an air start system, perform the following procedure:
a. Verify that the air start system has an adequate supply pressure for starting.
b. Check the wiring to the air start relay that is for the air starting motors. Refer to the applications electrical schematic.
c. Check the engine start switch for electrical power.
d. Check the air start supply lines. If the supply lines are leaking or damaged, repair the lines.
e. Test the operation of the air start motors.
Starter
Result: The air starter is OK.
Proceed to Test Step 6.
Result: The air starter is NOT OK.
Repair: Repair or replace damaged air starter.
If the problem is not resolved, proceed to Test Step 6.
5. Check the Hydraulic Starting System
A. If the application is equipped with a hydraulic starting system, perform the following procedure:
a. Verify that the hydraulic starting system has an adequate supply pressure for starting.
b. Check the wiring to the start relay that is for the starting motors. Refer to the applications electrical schematic.
c. Check the engine start switch for electrical power.
d. Check the hydraulic starting lines. If the supply lines are leaking or damaged, repair the lines.
e. Test the operation of the hydraulic starting motors.
Starter
Result: The hydraulic starter is OK.
Proceed to Test Step 6.
Result: The hydraulic starter is NOT OK.
Repair: Repair or replace damaged hydraulic starter.
If the problem is not resolved, proceed to Test Step 6.
6. Inspect the Flywheel Ring Gear for Damage
Ring Gear
Result: The flywheel ring gear is OK.
Proceed to Test Step 7.
Result: The flywheel ring gear is NOT OK.
Repair: Repair or replace the ring gear.
If the problem is not resolved, proceed to Test Step 7.
7. Inspect the Driven Equipment
Driven Equipment
Result: The driven equipment is OK.
Proceed to Test Step 8.
Result: The driven equipment is NOT OK.
Repair: Repair or replace damaged driven equipment.
If the problem is not resolved, proceed to Test Step 8.
8. Check for Hydraulic Cylinder Lock
A. If an injector has been replaced, evacuate any fluids from the cylinder and attempt to start the engine. Fuel will flow from the cylinder head into the cylinders when a unit injector is removed.
B. If the engine will not start, check for fluid in the cylinders (hydraulic cylinder lock) by removing the individual unit injectors. Check for damaged seals. Determine the type of fluid that locked up the cylinder.
C. If there was a coolant leak, determine the cause of the leak.
D. If there was excessive fuel in the cylinder, replace the seals and reinstall the injector. Drain any excess fuel from the cylinder head.
Hydraulic Cylinder Lock
Result: The engine does not have a hydraulic cylinder lock.
Proceed to Test Step 9.
Result: The engine has a hydraulic cylinder lock.
Repair: Perform the necessary repairs.
If the problem is not resolved, proceed to Test Step 9.
9. Inspect the Engine for Internal Problems
A. If a mechanical problem is suspected, disassemble the engine. Refer to the Disassembly and Assembly manual for additional information.
B. Inspect the internal components for the following conditions:
- Seizure
- Broken components
- Bent components
Damaged or Worn Engine Components
Result: There are worn or damaged engine components.
Repair: Repair or replace the worn or damaged engine components.
Verify that the repair eliminated the problem.
If the procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).
Switches
Batteries
Electric starting system (if equipped)
Air starting system (if equipped)
Hydraulic starting system (if equipped)
Flywheel ring gear
Driven equipment
Hydraulic cylinder lock
Worn engine componentsRecommended Actions
Table 1
Troubleshooting Test Steps Values Results
1. Inspect the Switches
A. Check the keyswitch input to the ECM.
B. Check engine shutdown switches.
C. Connect Cat® Electronic Technician (ET) to the service tool connector.
D. Use Cat ET to verify the status of the following parameters:
- Shutdown switches
Switches
Result: The switches are OK.
Proceed to Test Step 2.
Result: A switch is NOT OK.
Repair: Repair or replace damaged switch.
If the problem is not resolved, proceed to Test Step 2.
2. Inspect the Batteries
A. Charge the batteries, if necessary. Refer to Special Instruction, SEHS7633, "Battery Test Procedure" for additional information.
B. Load-test the batteries. Refer to Special Instruction, SEHS9249, "Use of 4C-4911 Battery Load Tester for 6, 8 V and 12 V Lead Acid Batteries" for additional information.
Batteries
Result: The batteries are OK.
Proceed to Test Step 3.
Result: The batteries are NOT OK.
Repair: Repair or replace the batteries.
If the problem is not resolved, proceed to Test Step 3.
3. Check the Electric Starting System
A. If the application is equipped with an electric starting system, perform the following procedure:
a. Check the wiring to the starting motor solenoid. Refer to the electrical schematic.
b. Check the engine start switch and the engine start relay for electrical power.
c. Check the starting motor cables. If the starting motor cables are corroded, remove the starting motor cables and clean the starting motor cables.
d. Test the operation of the starting motors.
Starter
Result: The electric starter is OK.
Proceed to Test Step 6.
Result: The electric starter is NOT OK.
Repair: Repair or replace damaged electric starter.
If the problem is not resolved, proceed to Test Step 6.
4. Check the Air Starting System
A. If the application is equipped with an air start system, perform the following procedure:
a. Verify that the air start system has an adequate supply pressure for starting.
b. Check the wiring to the air start relay that is for the air starting motors. Refer to the applications electrical schematic.
c. Check the engine start switch for electrical power.
d. Check the air start supply lines. If the supply lines are leaking or damaged, repair the lines.
e. Test the operation of the air start motors.
Starter
Result: The air starter is OK.
Proceed to Test Step 6.
Result: The air starter is NOT OK.
Repair: Repair or replace damaged air starter.
If the problem is not resolved, proceed to Test Step 6.
5. Check the Hydraulic Starting System
A. If the application is equipped with a hydraulic starting system, perform the following procedure:
a. Verify that the hydraulic starting system has an adequate supply pressure for starting.
b. Check the wiring to the start relay that is for the starting motors. Refer to the applications electrical schematic.
c. Check the engine start switch for electrical power.
d. Check the hydraulic starting lines. If the supply lines are leaking or damaged, repair the lines.
e. Test the operation of the hydraulic starting motors.
Starter
Result: The hydraulic starter is OK.
Proceed to Test Step 6.
Result: The hydraulic starter is NOT OK.
Repair: Repair or replace damaged hydraulic starter.
If the problem is not resolved, proceed to Test Step 6.
6. Inspect the Flywheel Ring Gear for Damage
Ring Gear
Result: The flywheel ring gear is OK.
Proceed to Test Step 7.
Result: The flywheel ring gear is NOT OK.
Repair: Repair or replace the ring gear.
If the problem is not resolved, proceed to Test Step 7.
7. Inspect the Driven Equipment
Driven Equipment
Result: The driven equipment is OK.
Proceed to Test Step 8.
Result: The driven equipment is NOT OK.
Repair: Repair or replace damaged driven equipment.
If the problem is not resolved, proceed to Test Step 8.
8. Check for Hydraulic Cylinder Lock
A. If an injector has been replaced, evacuate any fluids from the cylinder and attempt to start the engine. Fuel will flow from the cylinder head into the cylinders when a unit injector is removed.
B. If the engine will not start, check for fluid in the cylinders (hydraulic cylinder lock) by removing the individual unit injectors. Check for damaged seals. Determine the type of fluid that locked up the cylinder.
C. If there was a coolant leak, determine the cause of the leak.
D. If there was excessive fuel in the cylinder, replace the seals and reinstall the injector. Drain any excess fuel from the cylinder head.
Hydraulic Cylinder Lock
Result: The engine does not have a hydraulic cylinder lock.
Proceed to Test Step 9.
Result: The engine has a hydraulic cylinder lock.
Repair: Perform the necessary repairs.
If the problem is not resolved, proceed to Test Step 9.
9. Inspect the Engine for Internal Problems
A. If a mechanical problem is suspected, disassemble the engine. Refer to the Disassembly and Assembly manual for additional information.
B. Inspect the internal components for the following conditions:
- Seizure
- Broken components
- Bent components
Damaged or Worn Engine Components
Result: There are worn or damaged engine components.
Repair: Repair or replace the worn or damaged engine components.
Verify that the repair eliminated the problem.
If the procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).
Parts clip Mercury:
26550
26550 CLIP
1020100, 1040100, 1040208, 10402139D, 1050302SD, 1050312LD, 1075101, 1110100, 111047JHD, 1115100, 1115473WD, 1135100, 1135412MD, 1135412VD, 1135412WD, 1135473UD, 1135473VD, 1135473YD, 1135D73CD, 1135D73FT, 1150413CD, 1150413FY, 1150413HF, 1150413HY,
24836
24836 CLIP
1018200, 1018204, 1020201BC, 1020201DB, 1020201VB, 1025200, 1040100, 1075101, 1400100, 1500100, 1A30302ZB, 1A40302FD, 1A40302HZ, 1A40303KZ, 1A40311FZ, 1A40311HZ, 1A40403HZ, 1A40412HZ, 1A41412ZB, 1A41452EZ, 1A41452FU, 1A51411HZ, 1A51412HZ, 1A51452EZ,
29641
29641 CLIP, RETAINING - SHIFT SHAFT
1035204, 1035207, 1040200, 1040208, 10402139D, 1045217, 1050200, 1050302SD, 1050312BC, 1050312LD, 1055207DB, 1055207UD, 1055207VB, 1060504, 1070312BC, 1070500, 1070717, 1075217DD, 1075217FD, 1075217PD, 1075217VD, 10752L7DF, 10752L7FF, 1075317DB, 1075
823687
823687 CLIP-CABLE RETAINER
1031203PD, 1031203UB, 1031203UD, 1031207ZF, 1031312DB, 1040213YL, 1041312UB, 10432037D, 1043203DD, 1043203VD, 1043213DD, 1043302DD, 1043411DD, 1043412DB, 1043412DD, 1050302DB, 1050302FB, 1050302FD, 1050312FB, 1050411DD, 1050412DB, 1050412DD, 1050412F
883460
883460 CLIP
1A30302ZB, 1A40302FD, 1A40302HZ, 1A40303KZ, 1A40311FZ, 1A40311HZ, 1A40403HZ, 1A40412HZ, 1A41412ZB, 1A41452EZ, 1A41452FU, 1A51411HZ, 1A51412HZ, 1A51452EZ, 1A60351EZ, 1A60412HZ, 1A60452EZ, 1A60452HZ, 1A60463EZ, 1A6C411KZ, 1A6C413KZ, 1E41412HB, 1E41452H
892267517
892267517 CLIP
1A30302ZB, 1A40302FD, 1A40302HZ, 1A40303KZ, 1A40311FZ, 1A40311HZ, 1A40403HZ, 1A40412HZ, 1A41412ZB, 1A41452EZ, 1A41452FU, 1A51411HZ, 1A51412HZ, 1A51452EZ, 1A60351EZ, 1A60412HZ, 1A60452EZ, 1A60452HZ, 1A60463EZ, 1A6C411KZ, 1A6C413KZ, 1E41412HB, 1E41452H
865205
828991T
828991T CLIP
111047JHD, 1135V13ED, 1135V13HB, 1200453EY, 1200453HY, 1200D73HT, 1200E73EY, 1200E73HY, 1200V13ED, 1200V13ER, 1200V23ED, 1200V23ER, 1225413EY, 1225423EY, 1225424EY, 1225V13EB, 1225V13EF, 1225V23ED, 1225V33EB, 1250424EY, 1250433EY, 1250434EY, 1250V23E