850296T05 Mercury COVER ASSEMBLY

Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     8S-7640     Stand     2    
A     8S-7611     Tube     2    
A     8S-7615     Pin     2    
B     9U-7536     Lift Stand     1    
B     4C-5809     Hydraulic Pump     1    
C     137-4370     Load Leveler     1    
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Personal injury can result from contact with refrigerant.This system is under pressure at all times, engine running or not. Heat should never be applied to a charged system. Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.Always use caution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area.Personal injury or death can result from inhaling refrigerant through a lit cigarette.Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.Before any checks of the air conditioning and heating system are made, move the machine to a smooth horizontal surface. Lower all implements to the ground. Make sure the transmission is in neutral or park and that the parking brake is engaged. Keep all other personnel either away from the machine or where they can be seen.
Note: Check all of the components for wear or for damage. Replace the components, if necessary. Clean all of the components with a cloth that is free of loose material (lint).
Illustration 1 g00654123
Illustration 2 g00654124
Attach Tool (C) to a suitable hoist. Position a suitable lifting device on Tool (C). Secure the lifting device to two lifting eyes (66). Install the engine and the torque converter into the machine as a unit. The weight of the engine and torque converter is 6480 kg (14300 lb).
Illustration 3 g00654122
Install four bolts (69), the full nuts, and the hard washers that fasten the trunnion to the support assembly. Tighten bolts (69) to a torque of 475 50 N m (350 37 lb ft).
Illustration 4 g00654121
Position cap (67) on each side of the engine, as shown. Install four bolts (68), the nuts, and the hard washers to each side of the engine. Tighten bolts (68) to a torque of 270 25 N m (200 18 lb ft).
Illustration 5 g00654120
Connect hose assembly (65) to the oil pan.
Illustration 6 g00710156
Illustration 7