823686A 2 Mercury DIGITAL DIAGNOSTIC TESTER


823686A 2 DIGITAL DIAGNOSTIC TESTER Mercury 1115473WD, 1135473UD, 1135473VD, 1135473YD, 1135D73CD, 1135D73FT, 1135V13FB, 1200453CD, 1200473UD, 1200473VD, 1200473WD, 1200473YD, 1200D73AD, 1200D73CD, 1225412PD, 1225412VD, 1225413RD, 1225413ZD, 1225E73AD, 1250413CD, 1250413UE, 1256413WD, 1A30302Z DIGITAL
823686A 2 DIGITAL DIAGNOSTIC TESTER Mercury
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Buy DIGITAL DIAGNOSTIC TESTER 823686A 2 Mercury genuine, new aftermarket parts with delivery
Number on catalog scheme: -
 

Mercury entire parts catalog list:

1115473WD 2000
1135473UD 1998
1135473VD 1999
1135473YD 2001,2002,2003
1135D73CD 2004,2005
1135D73FT 2006
1135V13FB 2006
1200453CD 2004,2005,2006
1200473UD 1998
1200473VD 1999
1200473WD 2000
1200473YD 2001,2002
1200D73AD 2003
1200D73CD 2004,2005,2006
1225412PD 1994,1995,1996,1997,1998
1225412VD 1999,2000,2001
1225413RD 1995,1996,1997,1998
1225413ZD 2002,2003
1225E73AD 2003,2004,2005,2006
1250413CD 2004,2005
1250413UE 1998,1999,2000,2001
1256413WD 2000,2001,2002
1A30302ZB 2002,2003,2004,2005
1A40302FD 2006
1A40311FZ 2006
1A41412ZB 2002,2003,2004,2005,2006
1A41452EZ 2006
1A41452FU 2006
1A51411HZ 2006
1A51412HZ 2006
1A51452EZ 2006
1A60412HZ 2006
1A60452EZ 2006
1A60452HZ 2006
1E60452HB 2006
1F30203VD 1999,2000,2001
1F30203ZB 2002,2003,2004,2005
1F40203FD 2006
1F40203HZ 2006
1F40213FZ 2006
1F40452YB 2001
1F41452YD 2001,2002
1F51452YB 2001

Information:

Recommended Actions
Note: The procedures have been listed in order of probability. Complete the procedures in the order of the listed test steps.
Table 1
Troubleshooting Test Steps    Values    Results    
1. Diagnostic Codes
A. Establish communication between Caterpillar Electronic Technician (ET) and the Electronic Control Module (ECM).
B. Monitor the diagnostic codes on Cat ET. Check for active diagnostic codes. Specifically check for codes related to the engine starting system.
Note: Wait at least 30 seconds in order for diagnostic codes to become active.
   
Active Diagnostic Codes
   
Result There are no active codes.
Proceed to Test Step 2.
Result There are active codes.
Repair: Troubleshoot any codes before continuing with this procedure.
Verify that the repair eliminated the problem.
   
2. Batteries and Battery Cables
A. Inspect the main power switch, battery posts, and battery cables for loose connections and for corrosion. If the battery cables are corroded, remove the battery cables and clean the battery cables. Tighten any loose connections.
B. Inspect the batteries.
C. Charge the batteries. Refer to Special Instruction, SEHS7633, "Battery Test Procedure".
D. Test the batteries. Refer to Special Instruction, SEHS9249, "Use of 4C-4911 Battery Load Tester for 6 v, 8 v, and 12 v Lead Acid Batteries".
   
Batteries are OK
   
Result The batteries and cables are OK.
Proceed to Test Step 3.
Result The batteries and cables are not OK.
Repair: Make the necessary repairs.
Verify that the repair eliminated the problem.
   
3. Switches and/or Circuit Breakers (if applicable)
A. If equipped, check the crank enable switch and any other switches and/or circuit breakers that may interfere with the engine cranking. Refer to the applications electrical schematic for additional information.
   
Switches and/or circuit breakers are OK
   
Result The switches and/or circuit breakers are OK.
Proceed to Test Step 4.
Result The switches and/or circuit breakers are not OK.
Repair: Make the necessary repairs.
Verify that the repair eliminated the problem.
   
4. Starting Motor Solenoid and Starting Circuit
A. Test the operation of the starting motor circuit. Refer to Systems Operation/Testing and Adjusting, "Electrical System" for additional information.
   
Starting motor solenoid and circuit are OK.
   
Result The starting motor solenoid and circuit are OK.
Proceed to Test Step 5.
Result The starting motor solenoid and circuit are not OK.
Repair: Make the necessary repairs.
Verify that the repair eliminated the problem.
   
5. Inspect the Starter Pinion and Flywheel Ring Gear
A. Test the operation of the starting motor.
B. Check the pinion clearance. Inspect the pinion and the flywheel ring gear for damage. Refer to Systems Operation/Testing and Adjusting, "Electrical System" for additional information.
   
Starter pinion and flywheel ring gear are OK
   
Result The starter pinion and flywheel ring gear are OK.
Proceed to Test Step 6.
Result The starter pinion and flywheel ring gear are not OK.
Repair: Make the necessary repairs.
Verify that the repair eliminated the problem.
   
6. Inspect Engine Accessories and the Transmission (if applicable)
A. Ensure free movement of the driveline.
B. Remove any engine accessories that may lock up the engine and inspect any engine accessories that may lock up the engine.
The following list illustrates examples of engine accessories that may lock up the engine:
– Hydraulic pump that is driven from the rear gear group
– Air compressor
– Engine oil pump
– Other components that are driven by the engine
   
Engine accessories and transmission are OK
   
Result The engine accessories and transmission are OK.
Proceed to Test Step 7.
Result The engine accessories and transmission are not OK.
Repair: Make the necessary repairs.
Verify that the repair eliminated the problem.
   
7. Hydraulic Cylinder Lock
A. If an injector has been replaced, evacuate any fluids from the cylinder and attempt to start the engine. Fuel will flow from the cylinder head into the cylinders when a unit injector is removed.
B. If the engine will not start, check for fluid in the cylinders (hydraulic cylinder lock) by removing the individual unit injectors. Check for damaged seals. Determine the type of fluid that locked up the cylinder.
C. If there was a coolant leak, determine the cause of the leak.
D. If there was excessive fuel in the cylinder, replace the seals and reinstall the injector. Drain any excess fuel from the cylinder head.
E. If a mechanical problem is suspected, disassemble the engine. Refer to the Disassembly and Assembly manual. Inspect the internal components for the following conditions:
– Seizure
– Broken components
– Bent components
   
Hydraulic cylinder lock
   
Result The engine has hydraulic cylinder lock.
Repair: Make the necessary repairs.
Verify that the repair eliminated the problem.
   If the procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).


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