85609 1 GASKET Mercury
1090524, 1115525, 11354120D, 1135412GD, 1135412MD, 1135412SD, 1135412VD, 1135473UD, 1135473VD, 1150413SD, 1150413VD, 1150453BD, 1150453GD, 1150453JD, 1150625, 1150628, 1175412GD, 1175413LD, 1175413MD, 1175626, 1200412GD, 1200413GD, 1200628
GASKET
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$29.45
10-07-2019
100 Hundredths Pounds
Polisport: Polisport
Polisport Rear Fender - White , Color: White 85609-1 WHT
Polisport is proud to present Durable Gloss Polypropylene (DGP), the first plastic composition for off-road that incorporates maximum gloss and high resistance to breaking || Injection molded quality for a perfect OEM type fit || Exact replica of stock OEM plastic || Inexpensive alternative to OEM replacement parts || Pre-drilled for perfect mounting everytime
Polisport is proud to present Durable Gloss Polypropylene (DGP), the first plastic composition for off-road that incorporates maximum gloss and high resistance to breaking || Injection molded quality for a perfect OEM type fit || Exact replica of stock OEM plastic || Inexpensive alternative to OEM replacement parts || Pre-drilled for perfect mounting everytime
Compatible models:
Mercury entire parts catalog list:
- GEAR HOUSING (DRIVE SHAFT) » 85609 1
- GEAR HOUSING (DRIVE SHAFT) » 85609 1
1135412GD 1989
1135412MD 1992,1993,1994,1995
- JET COMPONENTS » 85609 1
- GEAR HSG(DRIVESHAFT)(XR6-MAG III - 1.78:1 RATIO) » 85609 1
- GEAR HOUSING(DRIVESHAFT) - COUNTER ROTATION » 85609 1
- GEAR HOUSING(DRIVESHAFT) » 85609 1
- GEAR HOUSING(DRIVESHAFT-STANDARD-S-N-0G438000 & UP) » 85609 1
- GEAR HOUSING(DRIVESHAFT-STANDARD-S-N-0G437999 & BELOW) » 85609 1
- GEAR HOUSING(DRIVESHAFT-COUNTER-S-N-0G438000 & UP) » 85609 1
- GEAR HOUSING(DRIVESHAFT-COUNTER-S-N-0G437999 & BELOW) » 85609 1
- JET COMPONENTS » 85609 1
- JET COMPONENTS » 85609 1
- GEAR HOUSING(DRIVESHAFT)(STANDARD-COUNTER ROTATION) » 85609 1
1135473VD 1999
1150413SD 1996,1997,1998
- GEAR HSG(DRIVE)(CNTR ROTATION) (S-N-0G437999, BELOW) » 85609 1
- GEAR HSG(DRIVE SHAFT)(STD ROTATION) (S-N-0G438000, UP) » 85609 1
- GEAR HSG(DRIVE SHAFT)(STD ROTATION) (S-N-0G437999, BELOW) » 85609 1
- GEAR HSG(DRIVE SHAFT)(CNTR ROTATION) (S-N-0G438000, UP) » 85609 1
1150453BD 1988
1150453GD 1989
1150453JD 1990
- GEAR HOUSING(DRIVESHAFT-CASTING # IS1674-814247C) » 85609 1
- GEAR HOUSING(DRIVE-STANDARD-COUNTER ROTATION) » 85609 1
- GEAR HOUSING(DRIVESHAFT)(WITHOUT A DRIVESHAFT NUT) » 85609 1
- GEAR HOUSING(DRIVESHAFT)(WITH A DRIVESHAFT NUT) » 85609 1
- GEAR HOUSING(DRIVESHAFT)(WITH A DRIVESHAFT NUT) » 85609 1
- GEAR HOUSING(DRIVESHAFT)(WITHOUT A DRIVESHAFT NUT) » 85609 1
- GEAR HOUSING (DRIVE SHAFT) (STANDARD ROTATION) » 85609 1
- GEAR HOUSING (DRIVE SHAFT) (COUNTER ROTATION) » 85609 1
- GEAR HOUSING(DRIVESHAFT)(1.87:1) » 85609 1
- GEAR HOUSING(DRIVE SHAFT)(2.0:1) » 85609 1
- GEAR HOUSING(DRIVE SHAFT)1.87:1 GEAR RATIO 4.75" TORPEDO DIA » 85609 1
- GEAR HOUSING(DRIVE SHAFT).178:1 GEAR RATIO 4.25" TORPEDO DIA » 85609 1
- GEAR HOUSING(DRIVE SHAFT) 2:1 GEAR RATIO » 85609 1
- GEAR HOUSING(DRIVE SHAFT) (COUNTER ROTATION) » 85609 1
- GEAR HOUSING(DRIVE) 2:1 RATIO-14 TEETH PINION GEAR » 85609 1
- GEAR HOUSING(DRIVE) 2:1 RATIO-14 TEETH PINION GEAR » 85609 1
- GEAR HOUSING(DRIVE) 1.86:1 RATIO-15 TEETH PINION GEAR » 85609 1
- GEAR HOUSING (DRIVE SHAFT) (STANDARD ROTATION) » 85609 1
- GEAR HOUSING (DRIVE SHAFT) (COUNTER ROTATION) » 85609 1
- GEAR HOUSING (DRIVE SHAFT) » 85609 1
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1) 9U-6198 Crankshaft Turning Tool 1
A(2) 5P-7306 Housing 1
5P-7305 Engine Turning Tool 1
B 230-6284 Timing Pin (Camshaft) 1
C 364-9107 Fuel Injection Pump Timing Pin 1
D 136-4632 Timing Pin (Crankshaft) 1
E - T40 Torx Socket 1
(1) The Crankshaft Turning Tool is used on the front pulley.
(2) This Tool is used in the aperture for the electric starting motor.Start By:
Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and Install" for the correct procedure.
Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install" for the correct procedure.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
Note: Either Tooling (A) can be used. Use the Tooling that is most suitable. Care must be taken in order to ensure that the fuel injection pump timing is not lost during the removal of the front gear group. Carefully follow the procedure in order to remove the gear group.
Illustration 1 g01992076
Remove plug (2) from the cylinder block. Remove O-ring seal (1) from the plug.
Use Tooling (A) in order to rotate the crankshaft so that number one piston is at top dead center on the compression stroke. Refer to System Operation, Testing and Adjusting, "Finding Top Center Position for No.1 Piston" for the correct procedure.
Install Tooling (D) through Hole (W) in order to lock the crankshaft.
Remove Tooling (D).
Use Tooling (A) in order to rotate the crankshaft in a clockwise direction and position the crankshaft at 60 degrees after top dead center. Refer to System Operation, Testing and Adjusting, "Position the Valve Mechanism Before Maintenance Procedures" for the correct procedure.
Illustration 2 g01992077
Use Tooling (E) in order to loosen threaded inserts (4) on all rocker arms (3). Unscrew threaded inserts (4) on all rocker arms (3) until all valves are fully closed. Ensure that guides (5) for the pushrods are left in position on threaded inserts (4). Note: Ensure that ALL threaded inserts are fully unscrewed.
Use Tooling (A) in order to rotate the crankshaft so that number one piston is at top dead center on the compression stroke. Refer to System Operation, Testing and Adjusting, "Finding Top Center Position for No.1 Piston" for the correct procedure.
Use Tooling (C) in order to lock the fuel injection pump gear in the correct position. Refer to Disassembly and Assembly, "Fuel Injection Pump - Remove" for the correct procedure.
Illustration 3 g01992075
Install Tooling (B) through Hole (X) in camshaft gear (6) into the front housing. Use Tooling (B) in order to lock the camshaft in the correct position. Refer to System Operation, Testing and Adjusting, "Finding Top Center Position for No.1 Piston" for the correct procedure.
Install Tooling (D) into Hole (W) in the cylinder block. Use Tooling (D) in order to lock the crankshaft in the correct position. Refer to System Operation, Testing and Adjusting, "Finding Top Center Position for No.1 Piston" for the correct procedure. Note: Do not use excessive force to install Tooling (D). Do not use Tooling (D) to hold the crankshaft during repairs.
Illustration 4 g01992078
Mark gear (6), gear (7), gear (8) and gear (9) in order to show alignment. Refer to Illustration 4. Note: Identification will ensure that the gears can be installed in the original alignment.
Remove Tooling (B), Tooling (C), and Tooling (D).
Remove camshaft gear (6). Refer to Disassembly and Assembly, "Camshaft Gear - Remove and Install" for the correct procedure.
Remove idler gear (7). Refer to Disassembly and Assembly, "Idler Gear - Remove and Install" for the correct procedure. Installation Procedure
Table 2
Parts gasket Mercury:
3523
3523 GASKET AND PACKING SET (1 PER CARBURETOR)
1115100, 1115503, 1115525, 1135100, 1150503, 1150625, 1400100, 1402202, 1800100, 1850503
33146
33146 GASKET, WATER PUMP BASE TO GEAR HOUSING
1080500, 1080508, 1090520, 1090528, 1115503, 1115520, 1115523, 1115525, 1115528, 1140520, 1140528, 1140629, 1150503, 1150538, 1150625, 1225620, 1650100, 1800100, 1850503, 1850506
87775
87775 GASKET, INLET COVER
1035204, 1045217, 1050200, 1060504, 1070500, 1080500, 1090520, 1115520, 1115523, 1140520, 1150625, 1150628, 1175626, 1200628, 1225620, 1250422GD, 1300623, 192847GHD
6452
6452 GASKET AND PACKING SET
1135412GD, 1135726, 1150453BD, 1150453GD, 1150453JD, 1150625, 1150628, 1175412GD, 1175626, 1200412GD, 1200628, 1225620
99173 2
99173 2 GASKET
11354120D, 1135412MD, 1135412SD, 1135412VD, 1135473UD, 1135473VD, 1150413SD, 1150413VD, 1150453JD, 1150625, 1150628, 1175413LD, 1175413MD, 1175626
12775 4
810749
810749 3