9761 1 Mercury GASKET/DIAPHRAGM KIT

Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01340605
Typical example
If necessary, remove the assembly of dipstick tube. Loosen nut (1) and remove tube assembly (2). remove seal (3) from the tube assembly.Note: Identify the position and orientation of the tube assembly.
Illustration 2 g01340606
Typical example
Place a suitable container below engine oil pan (7). Remove drain plug (5) and drain the engine lubricating oil. Refer to Operation and Maintenance Manual, "Engine Oil and Filter - Change" for the correct procedure.
Remove O-ring seal (6) from drain plug (5) .
Disconnect breather hose from the clip that secures the hose to the engine oil pan. Position the breather hose away from the engine oil pan.
Support the assembly of the engine oil pan. Loosen the long isolating screws (8) and the two short isolating screws (9). Mark the position of the clip that secures breather hose. Remove the clip.Note: The isolating screws are held captive by joint (4) .
Remove the assembly of the engine oil pan from the engine.
If necessary, remove the plate for the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan Plate - Remove and Install".Installation Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     -     Guide Stud
(M8 by 100 mm)     4    
B     6V-6640     Sealant     -    
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
If necessary, install the plate for the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan Plate - Remove and Install".
Illustration 3 g01340664
Typical Example
Install Tooling (A) to positions (X) in the cylinder block.
Illustration 4 g01340606
Typical example
Ensure that the engine oil pan (7) is clean and free from damage. Clean the isolating screws (8) and (9). Inspect the isolating screws for deterioration or damage. If necessary, replace the isolating screws. If necessary, ensure that the mating surface of the isolating frame is clean.Note: The isolating screws must be replaced as a complete set in order to ensure the correct clamping of the engine oil pan.
Position a new joint (4) onto the engine oil pan (7) .
Install the isolating screws (8) and (9) to the engine oil pan. Do not install the isolating screws (8) in positions (X). Refer to Illustration 3.Note: The isolating screws are held captive by the joint.
Align the assembly of the engine oil pan with Tooling (A). Install the assembly of the engine oil pan to the isolating frame (12). Install the clip that secures the breather hose in the correct position.
Illustration 5 g01340724
(X) Position of guide studs. (Z) Position of short isolating screws.
Tighten the isolating screws to a torque of 22 N m (16 lb ft). Tighten the isolating screws in the sequence that is shown in Illustration 5.
Remove Tooling (A) .
Illustration 6