5244A 6 GEAR HOUSING ASSEMBLY Mercury
1115503, 1115525, 1150503, 1150625
GEAR

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Mercury entire parts catalog list:
- GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2) » 5244A 6
- GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1) » 5244A 6
- GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2) » 5244A 6
- GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1) » 5244A 6
- GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2) » 5244A 6
- GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1) » 5244A 6
- GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2) » 5244A 6
- GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1) » 5244A 6
Information:
Introduction
This Special Instruction explains the rework procedure for the installation of the remotely mounted engine oil filter. This new setup of the filter is designed for ease of maintenance.Necessary Parts
Table 1
Necessary Parts
Callout Pt. No. Part Name Qty
1 1B-2790 Bolt 2
2 1B-9575 Bolt 1
3 2B-2694 Bolt 1
4 7C-1493 Bypass Valve 1
5 8C-3445 Dust Cap 1
6 8C-3446 Fluid Sampling Valve Gp 1
7 3D-2824 O-Ring Seal 3
8 5F-9657 O-Ring Seal 3
9 7F-0216 Jam Nut 1
10 8H-7521 O-Ring Seal 1
11 3J-7354 O-Ring Seal 1
12 4K-1388 O-Ring Seal 2
13 5K-3118 Clamp 2
14 5K-9090 O-Ring Seal 5
15 9L-9188 Spring 1
16 2M-9780 O-Ring Seal 1
17 8M-3182 Spring 2
18 9M-0853 Relief Valve Plunger 2
19 9M-1974 Hard Washer 9
20 4P-7097 Oil Filter Base As 1
21 4P-8453 Cover 1
22 4P-9103 Base Adapter 1
23 5P-3501 Adapter 1
24 5P-8066 O-Ring Seal 1
25 5P-8196 Plug 1
26 1R-0739 Engine Oil Filter Assembly 1
27 4S-5719 Spacer 1
28 9S-4188 Plug 1
29 2T-2169 Elbow 1
30 8T-4121 Hard Washer 4
31 8T-4195 Bolt 1
32 8T-4196 Bolt 3
33 8T-6453 Connector 1
34 8T-6684 Elbow 2
35 6V-9005 Elbow 1
36 6V-2317 Bolt 2
37 6V-5049 O-Ring Seal 1
38 6V-5219 Bolt 3
39 6V-9854 Swivel Elbow 1
40 7W-9028 Oil Filter Base As 1
41 9Y-6860 Gasket 1
42 121-0307 Base 1
43 154-9024 Fluid Sampling Valve 1
44 157-0670 Dust Cap 1
45 211-4030 Tube As 1
46 211-4031 Tube As 1
47 211-4032 Bracket As 1
48 211-4033 Bracket As 1
49 5P-8118 O-Ring Seal 2
50 1H-5514 Bolt 3
51 1D-4540 Bolt 1 Installation Instructions
Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact the skin.
Assemble the new oil filter base by performing the following steps:
Illustration 1 g00920544
Install relief valve plungers (18), springs (17), and spacer (27) into oil filter base assembly (20) .
Place gasket (41) and cover (21) into the correct position on the oil filter base assembly. Install bolts (1), bolt (2), and bolt (3) in order to secure the cover.
Install fluid sampling valve (6) with O-ring seal (11) into cover (21). Install dust cap (5) onto the fluid sampling valve.
Install O-ring seal (24) onto the stud at point (C) .
Remove the existing engine oil filter and the filter base from the machine.
Use the following parts in order to install the new filter base onto the machine: two 5P-8118 O-Ring Seals , three 1H-5514 Bolts , one 1D-4540 Bolt and four 9M-1974 Hard Washers .
Illustration 2 g00920879
Position base adapter (22) with O-ring seal (10) over the stud in the oil filter base assembly. Install jam nut (9) onto the stud.Note: Do not tighten jam nut (9) at this time.
Install elbow (35) with O-ring seals (14) and (7) into the base adapter. Install elbow (34) with O-ring seals (14) and (7) into the stud of the oil filter base assembly.Note: Do not tighten elbow (34) or (35) at this time.
This Special Instruction explains the rework procedure for the installation of the remotely mounted engine oil filter. This new setup of the filter is designed for ease of maintenance.Necessary Parts
Table 1
Necessary Parts
Callout Pt. No. Part Name Qty
1 1B-2790 Bolt 2
2 1B-9575 Bolt 1
3 2B-2694 Bolt 1
4 7C-1493 Bypass Valve 1
5 8C-3445 Dust Cap 1
6 8C-3446 Fluid Sampling Valve Gp 1
7 3D-2824 O-Ring Seal 3
8 5F-9657 O-Ring Seal 3
9 7F-0216 Jam Nut 1
10 8H-7521 O-Ring Seal 1
11 3J-7354 O-Ring Seal 1
12 4K-1388 O-Ring Seal 2
13 5K-3118 Clamp 2
14 5K-9090 O-Ring Seal 5
15 9L-9188 Spring 1
16 2M-9780 O-Ring Seal 1
17 8M-3182 Spring 2
18 9M-0853 Relief Valve Plunger 2
19 9M-1974 Hard Washer 9
20 4P-7097 Oil Filter Base As 1
21 4P-8453 Cover 1
22 4P-9103 Base Adapter 1
23 5P-3501 Adapter 1
24 5P-8066 O-Ring Seal 1
25 5P-8196 Plug 1
26 1R-0739 Engine Oil Filter Assembly 1
27 4S-5719 Spacer 1
28 9S-4188 Plug 1
29 2T-2169 Elbow 1
30 8T-4121 Hard Washer 4
31 8T-4195 Bolt 1
32 8T-4196 Bolt 3
33 8T-6453 Connector 1
34 8T-6684 Elbow 2
35 6V-9005 Elbow 1
36 6V-2317 Bolt 2
37 6V-5049 O-Ring Seal 1
38 6V-5219 Bolt 3
39 6V-9854 Swivel Elbow 1
40 7W-9028 Oil Filter Base As 1
41 9Y-6860 Gasket 1
42 121-0307 Base 1
43 154-9024 Fluid Sampling Valve 1
44 157-0670 Dust Cap 1
45 211-4030 Tube As 1
46 211-4031 Tube As 1
47 211-4032 Bracket As 1
48 211-4033 Bracket As 1
49 5P-8118 O-Ring Seal 2
50 1H-5514 Bolt 3
51 1D-4540 Bolt 1 Installation Instructions
Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact the skin.
Assemble the new oil filter base by performing the following steps:
Illustration 1 g00920544
Install relief valve plungers (18), springs (17), and spacer (27) into oil filter base assembly (20) .
Place gasket (41) and cover (21) into the correct position on the oil filter base assembly. Install bolts (1), bolt (2), and bolt (3) in order to secure the cover.
Install fluid sampling valve (6) with O-ring seal (11) into cover (21). Install dust cap (5) onto the fluid sampling valve.
Install O-ring seal (24) onto the stud at point (C) .
Remove the existing engine oil filter and the filter base from the machine.
Use the following parts in order to install the new filter base onto the machine: two 5P-8118 O-Ring Seals , three 1H-5514 Bolts , one 1D-4540 Bolt and four 9M-1974 Hard Washers .
Illustration 2 g00920879
Position base adapter (22) with O-ring seal (10) over the stud in the oil filter base assembly. Install jam nut (9) onto the stud.Note: Do not tighten jam nut (9) at this time.
Install elbow (35) with O-ring seals (14) and (7) into the base adapter. Install elbow (34) with O-ring seals (14) and (7) into the stud of the oil filter base assembly.Note: Do not tighten elbow (34) or (35) at this time.
Parts gear Mercury:
5244A 5
5244A 7
5578A 9
6048A 4
6048A 3
60484
7350A 4
7350A62