8833A20 Mercury GEAR HOUSING ASSEMBLY

Illustration 1 g03740868
Table 1
Specification for 160-9442 Torque Converter Gp    
Item    Qty    Part    Specification Description    
1     1     5F-0304 Plug     Torque to 50 5 N m (37 4lb ft).    
2     1     9S-8008 Plug     Torque to
175 15 N m (130 lb ft).    
3     1     9S-4185 O-Ring Plug     Torque to
75 7 N m (55 5 lb ft).    
4     1     3J-5390 Plug     Torque to
48 5 N m (35 4 lb ft).    
5     1     9S-4183 Plug     Torque to
175 15 N m (130 lb ft).    
6     1     9S-4185 O-Ring Plug     Torque to
75 7 N m (55 5 lb ft).    
7     1     9S-8005 O-Ring Plug     Torque to
75 7 N m (55 5 lb ft).    
8     4     9B-7237 Bolt     Torque to
50 7 N m (37 5 lb ft).    
9     1     9S-4191 O-Ring Plug     Torque to
48 5 N m (35 4 lb ft).    
10     2     034-3557 Locking Bolt     Torque to
50 7 N m (37 5 lb ft).    
11     2     4L-6454 Bolt     Torque to
50 7 N m (37 5 lb ft).    
12     21     0T-0768 Bolt     Apply Loctite 263 prior to assembly.    
Torque to
74 8 N m (55 6 lb ft).
13     1     9S-8007 Plug     Torque to
11 2 N m (8 1.5lb ft).    
Use the following shims as required to obtain an end play for gear (20) of
0.15 0.05 mm (0.006 0.002 inch).    
14     1     186-8848 Shim Pack     Thickness of shim pack is
2.539 mm (0.099 inch).    
5 287-8989 Shim     Thickness of shim is
0.076 mm (0.00299 inch).    
5 287-8990 Shim     Thickness of shim is
0.127 mm (0.005 inch).    
4 287-8991 Shim     Thickness of shim is
0.254 mm (0.010 inch).    
1 287-9012 Shim     Thickness of shim is
0.508 mm (0.020 inch).    
15     8     8T-2502 Bolt     Apply Loctite 263 prior to assembly.    
Torque to
50 7 N m (37 5 lb ft).
16     6     3B-1915 Bolt     Torque to
50 7 N m (37 5 lb ft).    
17     1     2B-3457 Bearing Locknut     Torque to
220 15 N m (160 11 lb ft).    
Tighten to line tabs with nut slots and bend tabs.
18     1     0S-1604 Bolt     Apply Loctite 263 prior to assembly.    
Torque to
135 15 N m (100 11 lb ft).
19     1     9X-7743 Lip Type Seal     Apply Loctite 263 to lip seal outer diameter.    
Lubricate the sealing lip lightly with the lubricant that is being sealed.
20     1     112-3800 Gear     -    
21     1     0S-1604 Bolt     Torque to
120 20 N m (90 15 lb ft).    
22     7     4L-6454 Bolt     Torque to
50 7 N m (37 5 lb ft).    
23     1     223-1784 Pump Drive Gear     -    
Use the following shims as required to obtain an end play for gear (23) of
0.15 0.05 mm (0.006 0.002 inch).    
24     1     165-9591 Shim     Thickness of shim is
0.5 mm (0.020 inch).    
2 165-9592 Shim     Thickness of shim is
0.2 mm (0.008 inch).    
2 165-9593 Shim     Thickness of shim is
0.1 mm (0.004 inch).    
25     8     0S-1590 Bolt     Torque to