89491 11 KEY 2E Mercury
1015203YL, 1030201YL, 1031207ZF, 10402139D, 1050302SD, 1050312LD, 1055207DB, 1055207UD, 1055207VB, 1070312BC, 1070717, 1075217DD, 1075217FD, 1075217PD, 1075217VD, 10752L7DF, 10752L7FF, 1075317DB, 1075317FB, 10754120D, 1075412DB, 1075412DD, 1075412DN,
KEY
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Compatible models:
1015203YL
1030201YL
1031207ZF
10402139D
1050302SD
1050312LD
1055207DB
1055207UD
1055207VB
1070312BC
1070717
1075217DD
1075217FD
1075217PD
1075217VD
10752L7DF
10752L7FF
1075317DB
1075317FB
10754120D
1075412DB
1075412DD
1075412DN
1075412FB
1075412FY
1090412DB
1090412DC
1090412DD
1090412DN
1090412DY
1090412FF
1090412FY
1090422DY
1090422FF
1090472DD
1090472FF
1090472FY
1100412PD
1100412VB
1115412DB
1115F13CC
1115F13FF
1115F13YD
11354120D
1135412GD
1150453JD
1175412GD
1200412GD
1250422GD
1256413WD
192647GHD
192847GHD
1B75412CF
1B75413DF
1F75411WD
1F75413HD
Mercury
Mercury entire parts catalog list:
- REMOTE CONTROL » 89491 11
- REMOTE CONTROL(WITH QUICKSILVER LOGO) » 89491 11
- REMOTE CONTROL(WITH QUICKSILVER LOGO) » 89491 11
- KEY, CHOKE AND HORN KIT » 89491 11
- STEERING HANDLE KIT » 89491 11
- STEERING HANDLE KIT » 89491 11
- STEERIG HANDLE KIT » 89491 11
- STEERING HANDLE KIT » 89491 11
- STEERIG HANDLE KIT » 89491 11
- STEERING HANDLE COMPONENTS » 89491 11
- STEERING HANDLE COMPONENTS » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- STEERING HANDLE COMPONENTS » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- KEY CHART » 89491 11
- STEERING HANDLE KIT COMPONENTS » 89491 11
- STEERING HANDLE KIT COMPONENTS » 89491 11
- KEY CHART, IGNITION SWITCH » 89491 11
- KEY SWITCH ASSEMBLY » 89491 11
- KEY SWITCH(COUNTER ROTATION ENGINES) » 89491 11
- KEY SWITCH ASSEMBLY » 89491 11
1200412GD 1989,1990
1250422GD 1989,1990,1991,1992,1993,1994
- KEY SWITCH ASSEMBLY » 89491 11
- KEY SWITCH ASSEMBLY » 89491 11
- ACCESSORIES » 89491 11
- ACCESSORIES » 89491 11
- STEERING HANDLE KIT COMPONENTS » 89491 11
- STEERING HANDLE KIT COMPONENTS » 89491 11
- KEY CHART, IGNITION SWITCH » 89491 11
- STEERING HANDLE KIT COMPONENTS, 816366A52 » 89491 11
Information:
2. Turn the crankshaft until two pistons are at bottom center.3. Remove nuts (1) and the bearing caps. Push the rods and pistons up until the rings are out of the cylinder liners. 4. Remove pistons (2) and connecting rods from the cylinder liners.5. Do Steps 1 through 4 for the remainder of the pistons and connecting rods.Install Pistons And Connecting Rod Assemblies
1. Put clean engine oil on piston rings, connecting rod bearings and cylinder liners. 2. Use tool (A), and install piston (2) and the connecting rod in the cylinder liner. Be sure the number on the tab groove side of the connecting rod is on the opposite side from the camshaft.3. Install the bearing cap on the connecting rod with the number on the side of the bearing cap on the same side and same number as on the connecting rod.4. Put 2P2506 Thread Lubricant on the threads of the bolts. Install the nuts, and tighten them to a torque of 80 8 N m (60 6 lb.ft.). Put a mark on the nuts and cap, and tighten the nuts an extra 120°.5. Do Steps 1 through 4 for the remainder of the pistons and connecting rods.End By:a. install oil pumpb. install cylinder head assembly.Disassemble & Assemble Pistons And Connecting Rod Assemblies
Start By:a. remove pistons and connecting rod assemblies 1. Remove bearings (3) from the connecting rod and connecting rod cap.2. Remove retainer ring (1) and tool (A).3. Remove pin (2) and connecting rod (4) from the piston. 4. Remove piston rings (5) from the piston with tool (B). Clean the piston ring grooves on the pistons with an acceptable ring groove cleaning tool. See, Use Of Piston Pin Bearing Removal And Installation Tools, Special Instructions, Form No. SMHS7295.5. Heat connecting rod (4) in an oven to a temperature of 177° to 260°C (350° to 500°F). Never use a direct flame to heat a connecting rod. 6. Put connecting rod (4) in position on the base plate of tooling (C). Put a new rod pin bearing (6) on the adapter part of tooling (C). The old bearing is pushed out by tooling (C) as the new bearing is installed.7. Use tooling (C) to push the new bearing into the connecting rod until the push adapter of tooling (C) makes full contact with the connecting rod surface.8. Use a pin boring machine to make the rod pin bearing the correct size. The bore in the new rod pin bearing must be 50.830 0.008 mm (2.0012 .0003 in.).9. Check the clearance between the ends of the piston rings. See the topic, Pistons and Rings in the Specifications manual.10. Install the oil ring spring in the oil ring groove of the piston. The oil ring is to be installed over the spring with the oil ring end gap 180° from the oil ring spring joint.11. Install the oil ring on the piston with tool (B).12. Install the second (intermediate) piston ring with the side that has the identification "UP-2" toward the top of the piston. Use tool (B) to install the ring.13. Install the first (top) piston ring with the side that has the identification "UP-1" toward the top of the piston. Use tool (B) to install the ring. After the installation of all three piston rings, put the piston rings in position so the end gaps are 120° apart.14. Put the piston in position on connecting rod (4). Put clean engine oil on pin (2), and install the pin. Install retainer rings (1) with tool (A). Make sure the retainer rings are in the grooves of the piston.15. Install bearings (3) in the connecting rod and connecting rod cap. Be sure the tabs in back of the bearings are in the tab slots of the connecting rod and connecting rod cap.End By:a. install pistons and connecting rod assemblies
1. Put clean engine oil on piston rings, connecting rod bearings and cylinder liners. 2. Use tool (A), and install piston (2) and the connecting rod in the cylinder liner. Be sure the number on the tab groove side of the connecting rod is on the opposite side from the camshaft.3. Install the bearing cap on the connecting rod with the number on the side of the bearing cap on the same side and same number as on the connecting rod.4. Put 2P2506 Thread Lubricant on the threads of the bolts. Install the nuts, and tighten them to a torque of 80 8 N m (60 6 lb.ft.). Put a mark on the nuts and cap, and tighten the nuts an extra 120°.5. Do Steps 1 through 4 for the remainder of the pistons and connecting rods.End By:a. install oil pumpb. install cylinder head assembly.Disassemble & Assemble Pistons And Connecting Rod Assemblies
Start By:a. remove pistons and connecting rod assemblies 1. Remove bearings (3) from the connecting rod and connecting rod cap.2. Remove retainer ring (1) and tool (A).3. Remove pin (2) and connecting rod (4) from the piston. 4. Remove piston rings (5) from the piston with tool (B). Clean the piston ring grooves on the pistons with an acceptable ring groove cleaning tool. See, Use Of Piston Pin Bearing Removal And Installation Tools, Special Instructions, Form No. SMHS7295.5. Heat connecting rod (4) in an oven to a temperature of 177° to 260°C (350° to 500°F). Never use a direct flame to heat a connecting rod. 6. Put connecting rod (4) in position on the base plate of tooling (C). Put a new rod pin bearing (6) on the adapter part of tooling (C). The old bearing is pushed out by tooling (C) as the new bearing is installed.7. Use tooling (C) to push the new bearing into the connecting rod until the push adapter of tooling (C) makes full contact with the connecting rod surface.8. Use a pin boring machine to make the rod pin bearing the correct size. The bore in the new rod pin bearing must be 50.830 0.008 mm (2.0012 .0003 in.).9. Check the clearance between the ends of the piston rings. See the topic, Pistons and Rings in the Specifications manual.10. Install the oil ring spring in the oil ring groove of the piston. The oil ring is to be installed over the spring with the oil ring end gap 180° from the oil ring spring joint.11. Install the oil ring on the piston with tool (B).12. Install the second (intermediate) piston ring with the side that has the identification "UP-2" toward the top of the piston. Use tool (B) to install the ring.13. Install the first (top) piston ring with the side that has the identification "UP-1" toward the top of the piston. Use tool (B) to install the ring. After the installation of all three piston rings, put the piston rings in position so the end gaps are 120° apart.14. Put the piston in position on connecting rod (4). Put clean engine oil on pin (2), and install the pin. Install retainer rings (1) with tool (A). Make sure the retainer rings are in the grooves of the piston.15. Install bearings (3) in the connecting rod and connecting rod cap. Be sure the tabs in back of the bearings are in the tab slots of the connecting rod and connecting rod cap.End By:a. install pistons and connecting rod assemblies
Parts key Mercury:
20094
20094 KEY
1003203, 1003209, 1004200, 1005200, 1006201DB, 1006201PD, 1006201RB, 1006201VB, 1006206, 1006211RD, 1007209, 1008211RD, 1010207VB, 1010208, 1011201DB, 1016207PD, 1016207RB, 1016207SB, 1018200, 1018204, 1020100, 10202014D, 1020201BC, 1020201DB, 102020
56662
56662 KEY, IMPELLER DRIVE
1035204, 1035207, 1040200, 1040208, 10402139D, 1045217, 1050200, 1050312BC, 1060504, 1070500, 1400100, 1402202, 1402205, 1500101, 1500205, 1500206, 1650502, 1650503, 1650506, 1700507
89491 3
89491 3 KEY 1C
1015203YL, 1030201YL, 1031207ZF, 10402139D, 1050302SD, 1050312LD, 1055207DB, 1055207UD, 1055207VB, 1070717, 1075217DD, 1075217FD, 1075217PD, 1075217VD, 10752L7DF, 10752L7FF, 1075317DB, 1075317FB, 1075412DB, 1075412DD, 1075412DN, 1075412FB, 1075412FY,
89491 4
89491 4 KEY 1D
1015203YL, 1030201YL, 1031207ZF, 10402139D, 1050302SD, 1050312LD, 1055207DB, 1055207UD, 1055207VB, 1070717, 1075217DD, 1075217FD, 1075217PD, 1075217VD, 10752L7DF, 10752L7FF, 1075317DB, 1075317FB, 1075412DB, 1075412DD, 1075412DN, 1075412FB, 1075412FY,
89491 5
89491 5 KEY 1E
1015203YL, 1030201YL, 1031207ZF, 10402139D, 1050302SD, 1050312LD, 1055207DB, 1055207UD, 1055207VB, 1070717, 1075217DD, 1075217FD, 1075217PD, 1075217VD, 10752L7DF, 10752L7FF, 1075317DB, 1075317FB, 1075412DB, 1075412DD, 1075412DN, 1075412FB, 1075412FY,
89491 6
89491 6 KEY 1F
1015203YL, 1030201YL, 1031207ZF, 10402139D, 1050302SD, 1050312LD, 1055207DB, 1055207UD, 1055207VB, 1070717, 1075217DD, 1075217FD, 1075217PD, 1075217VD, 10752L7DF, 10752L7FF, 1075317DB, 1075317FB, 1075412DB, 1075412DD, 1075412DN, 1075412FB, 1075412FY,
89491 8
89491 8 KEY 2B
1015203YL, 1030201YL, 1031207ZF, 10402139D, 1050302SD, 1050312LD, 1055207DB, 1055207UD, 1055207VB, 1070717, 1075217DD, 1075217FD, 1075217PD, 1075217VD, 10752L7DF, 10752L7FF, 1075317DB, 1075317FB, 1075412DB, 1075412DD, 1075412DN, 1075412FB, 1075412FY,
89491 10
89491 10 KEY 2D
1015203YL, 1030201YL, 1031207ZF, 10402139D, 1050302SD, 1050312LD, 1055207DB, 1055207UD, 1055207VB, 1070312BC, 1070717, 1075217DD, 1075217FD, 1075217PD, 1075217VD, 10752L7DF, 10752L7FF, 1075317DB, 1075317FB, 10754120D, 1075412DB, 1075412DD, 1075412DN,