89491 6 KEY 1F Mercury
1015203YL, 1030201YL, 1031207ZF, 10402139D, 1050302SD, 1050312LD, 1055207DB, 1055207UD, 1055207VB, 1070717, 1075217DD, 1075217FD, 1075217PD, 1075217VD, 10752L7DF, 10752L7FF, 1075317DB, 1075317FB, 1075412DB, 1075412DD, 1075412DN, 1075412FB, 1075412FY,
KEY
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Compatible models:
1015203YL
1030201YL
1031207ZF
10402139D
1050302SD
1050312LD
1055207DB
1055207UD
1055207VB
1070717
1075217DD
1075217FD
1075217PD
1075217VD
10752L7DF
10752L7FF
1075317DB
1075317FB
1075412DB
1075412DD
1075412DN
1075412FB
1075412FY
1090412DB
1090412DC
1090412DD
1090412DN
1090412DY
1090412FF
1090412FY
1090422DY
1090422FF
1090472DD
1090472FF
1090472FY
1100412PD
1100412VB
1115412DB
1115F13CC
1115F13FF
1115F13YD
11354120D
1150453JD
1200412GD
1256413WD
192647GHD
192847GHD
1B75412CF
1B75413DF
1F75411WD
1F75413HD
Mercury
Mercury entire parts catalog list:
- REMOTE CONTROL » 89491 6
- REMOTE CONTROL(WITH QUICKSILVER LOGO) » 89491 6
- REMOTE CONTROL(WITH QUICKSILVER LOGO) » 89491 6
- KEY, CHOKE AND HORN KIT » 89491 6
- STEERING HANDLE KIT » 89491 6
- STEERING HANDLE KIT » 89491 6
- STEERIG HANDLE KIT » 89491 6
- STEERING HANDLE KIT » 89491 6
- STEERIG HANDLE KIT » 89491 6
- STEERING HANDLE COMPONENTS » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- KEY CHART » 89491 6
- STEERING HANDLE KIT COMPONENTS » 89491 6
- STEERING HANDLE KIT COMPONENTS » 89491 6
- KEY CHART, IGNITION SWITCH » 89491 6
- KEY SWITCH ASSEMBLY » 89491 6
- KEY SWITCH ASSEMBLY » 89491 6
1256413WD 2000,2001,2002
- KEY SWITCH ASSEMBLY » 89491 6
- ACCESSORIES » 89491 6
- ACCESSORIES » 89491 6
- STEERING HANDLE KIT COMPONENTS » 89491 6
- STEERING HANDLE KIT COMPONENTS » 89491 6
- KEY CHART, IGNITION SWITCH » 89491 6
Information:
1. Loosen the fuel injection line nut at the nozzle end with tool (A).2. Loosen the fuel line nut at the fuel injection line adapter with tool (B). Remove inner fuel injection lines (1). Install caps and plugs on all fuel line openings to keep dirt out of the fuel system. If necessary, use tooling (D) to turn the engine so the valves do not make contact with the pistons when the valves are opened with tool (C) to remove the push rods.3. Put compression on the valve springs with tool (C), and remove push rods (2). Put identification marks on the push rods as to their location in the engine.4. Push the push rod end of the rocker arms down. 5. Remove the intake valve lifter with tooling (E) as follows:a. Install 5P2685 Nut (3) and 5P6601 Collet (4) on 5P2408 Outer Handle Assembly (5).b. Install 5P6599 Inner Handle Assembly (6) in 5P2408 Outer Handle Assembly (5). c. Install tooling (E) in the intake valve lifter. Hold the 5P2408 Outer Handle Assembly, and tighten the 5P6599 Inner Handle Assembly until the 5P6601 Collet is tight against the inside of the intake valve lifter. d. Remove intake valve lifters (7) from the cylinder block with tooling (E). Put identification marks on the lifters as to their location in the engine. 6. Remove the exhaust valve lifters with tooling (E) as follows:a. Install 5P2685 Nut (3) and 5P6601 Collet (4) on 5P2408 Outer Handle Assembly (5). The opening in the cylinder head assembly for the intake valve lifter is larger than the opening in the exhaust valve lifter side. The tooling and each valve lifter must be installed and removed from the intake valve lifter side.b. Install the outer handle assembly in the intake valve lifter side of the cylinder head assembly. Slide the flat area of 5P2408 Outer Handle Assembly (5) through the head casting, and install the 5P6601 Collet in the exhaust valve lifters. c. Install 5P6599 Inner Handle Assembly (6) in 5P2408 Outer Handle Assembly (5). Hold the 5P2408 Handle Assembly, and tighten the 5P6599 Handle Assembly until the 5P6601 Collet is tight against the inside of the exhaust valve lifter.d. Pull the exhaust valve lifter up until the spring on the exhaust valve lifter is free from the cylinder block.e. Remove the 5P6599 Inner Handle Assembly. Slide the 5P2408 Outer Handle Assembly through the head casting, and remove it from the intake valve lifter side of the cylinder head. f. Use a magnet, and remove exhaust valve lifters (8) from the intake valve lifter side of the cylinder head assembly. Put identification marks on the lifters as to their location in the engine.7. Remove the guide springs from the lifters.Install Valve Lifters
Steps 1 and 2 must be done to install intake or exhaust valve lifters.
Make sure guide spring (9) is not damaged or worn. If the guide spring is damaged or worn, replace the guide spring. See Guideline For Reusable Parts, Form No. SEBF8066.
1. Install guide spring (9) on the valve lifters. 2. Put the intake or exhaust valve lifter in position in 5P2395 Holder (10) of tooling (E). Install 5P2685 Nut (3) and 5P2400 Compressor (11) on 5P2408 Outer Handle Assembly (5). Install the 5P2400 Compressor on the lifter over the guide spring. Immerse the lifter assembly in engine oil before installing it in the cylinder block lifter bore. The opening in the cylinder head assembly for the intake valve lifter is larger than the opening in the exhaust valve lifter side. All tooling and valve lifters must be installed and removed from the intake valve lifter side. 3. Install the exhaust valve lifters with tooling (E) as follows: Be sure to install original valve lifters in their respective bores. New valve lifters can be mixed.a. Install exhaust valve lifter (8) and the handle assembly in the cylinder head opening on the intake valve lifter side. Slide the flat area of the 5P2408 Outer Handle Assembly through the casting in the cylinder head assembly. b. Put the exhaust valve lifter in the valve lifter bore of the cylinder block. Install 5P6599 Inner Handle Assembly (6) in the 5P2408 Outer Handle Assembly, and push the exhaust valve lifter from tooling (E).c. Remove the 5P6599 Inner Handle Assembly from the 5P2408 Outer Handle Assembly. Slide the 5P2408 Outer Handle Assembly to the intake valve lifter side of the cylinder head, and remove it.4. Install the intake valve lifters with tooling (E) as follows: Be sure to install original valve lifters in their respective bores. New valve lifters can be mixed.a. Install 5P6599 Inner Handle Assembly (6) in the 5P2408 Outer Handle Assembly.b. Install the intake valve lifter into the valve lifter bore of the cylinder block with tooling (E). Use the 5P6599 Inner Handle Assembly to push the lifter from tooling (E). Remove tooling (E).
If necessary, use tool (D) to turn the engine so the valves do not make contact with the pistons when the valves are opened with tool (C) to install the push rods.
5. Turn the rocker arms up, and use tool (C) to install push rods (2). 6. Install inner fuel lines (1). Use tool (A) to tighten the nuts on the adapter assemblies in the cylinder head assembly, and use tool (B), to tighten the nuts on the fuel injection nozzles to a torque of 40 7 N m (30 5 lb.ft.).End By:a. install valve covers
Steps 1 and 2 must be done to install intake or exhaust valve lifters.
Make sure guide spring (9) is not damaged or worn. If the guide spring is damaged or worn, replace the guide spring. See Guideline For Reusable Parts, Form No. SEBF8066.
1. Install guide spring (9) on the valve lifters. 2. Put the intake or exhaust valve lifter in position in 5P2395 Holder (10) of tooling (E). Install 5P2685 Nut (3) and 5P2400 Compressor (11) on 5P2408 Outer Handle Assembly (5). Install the 5P2400 Compressor on the lifter over the guide spring. Immerse the lifter assembly in engine oil before installing it in the cylinder block lifter bore. The opening in the cylinder head assembly for the intake valve lifter is larger than the opening in the exhaust valve lifter side. All tooling and valve lifters must be installed and removed from the intake valve lifter side. 3. Install the exhaust valve lifters with tooling (E) as follows: Be sure to install original valve lifters in their respective bores. New valve lifters can be mixed.a. Install exhaust valve lifter (8) and the handle assembly in the cylinder head opening on the intake valve lifter side. Slide the flat area of the 5P2408 Outer Handle Assembly through the casting in the cylinder head assembly. b. Put the exhaust valve lifter in the valve lifter bore of the cylinder block. Install 5P6599 Inner Handle Assembly (6) in the 5P2408 Outer Handle Assembly, and push the exhaust valve lifter from tooling (E).c. Remove the 5P6599 Inner Handle Assembly from the 5P2408 Outer Handle Assembly. Slide the 5P2408 Outer Handle Assembly to the intake valve lifter side of the cylinder head, and remove it.4. Install the intake valve lifters with tooling (E) as follows: Be sure to install original valve lifters in their respective bores. New valve lifters can be mixed.a. Install 5P6599 Inner Handle Assembly (6) in the 5P2408 Outer Handle Assembly.b. Install the intake valve lifter into the valve lifter bore of the cylinder block with tooling (E). Use the 5P6599 Inner Handle Assembly to push the lifter from tooling (E). Remove tooling (E).
If necessary, use tool (D) to turn the engine so the valves do not make contact with the pistons when the valves are opened with tool (C) to install the push rods.
5. Turn the rocker arms up, and use tool (C) to install push rods (2). 6. Install inner fuel lines (1). Use tool (A) to tighten the nuts on the adapter assemblies in the cylinder head assembly, and use tool (B), to tighten the nuts on the fuel injection nozzles to a torque of 40 7 N m (30 5 lb.ft.).End By:a. install valve covers
Parts key Mercury:
20094
20094 KEY
1003203, 1003209, 1004200, 1005200, 1006201DB, 1006201PD, 1006201RB, 1006201VB, 1006206, 1006211RD, 1007209, 1008211RD, 1010207VB, 1010208, 1011201DB, 1016207PD, 1016207RB, 1016207SB, 1018200, 1018204, 1020100, 10202014D, 1020201BC, 1020201DB, 102020
56662
56662 KEY, IMPELLER DRIVE
1035204, 1035207, 1040200, 1040208, 10402139D, 1045217, 1050200, 1050312BC, 1060504, 1070500, 1400100, 1402202, 1402205, 1500101, 1500205, 1500206, 1650502, 1650503, 1650506, 1700507
89491 3
89491 3 KEY 1C
1015203YL, 1030201YL, 1031207ZF, 10402139D, 1050302SD, 1050312LD, 1055207DB, 1055207UD, 1055207VB, 1070717, 1075217DD, 1075217FD, 1075217PD, 1075217VD, 10752L7DF, 10752L7FF, 1075317DB, 1075317FB, 1075412DB, 1075412DD, 1075412DN, 1075412FB, 1075412FY,
89491 4
89491 4 KEY 1D
1015203YL, 1030201YL, 1031207ZF, 10402139D, 1050302SD, 1050312LD, 1055207DB, 1055207UD, 1055207VB, 1070717, 1075217DD, 1075217FD, 1075217PD, 1075217VD, 10752L7DF, 10752L7FF, 1075317DB, 1075317FB, 1075412DB, 1075412DD, 1075412DN, 1075412FB, 1075412FY,
89491 5
89491 5 KEY 1E
1015203YL, 1030201YL, 1031207ZF, 10402139D, 1050302SD, 1050312LD, 1055207DB, 1055207UD, 1055207VB, 1070717, 1075217DD, 1075217FD, 1075217PD, 1075217VD, 10752L7DF, 10752L7FF, 1075317DB, 1075317FB, 1075412DB, 1075412DD, 1075412DN, 1075412FB, 1075412FY,
89491 9
89491 9 KEY 2C
1015203YL, 1030201YL, 1031207ZF, 10402139D, 1050302SD, 1050312LD, 1055207DB, 1055207UD, 1055207VB, 1070717, 1075217DD, 1075217FD, 1075217PD, 1075217VD, 10752L7DF, 10752L7FF, 1075317DB, 1075317FB, 1075412DB, 1075412DD, 1075412DN, 1075412FB, 1075412FY,
89491 10
89491 10 KEY 2D
1015203YL, 1030201YL, 1031207ZF, 10402139D, 1050302SD, 1050312LD, 1055207DB, 1055207UD, 1055207VB, 1070312BC, 1070717, 1075217DD, 1075217FD, 1075217PD, 1075217VD, 10752L7DF, 10752L7FF, 1075317DB, 1075317FB, 10754120D, 1075412DB, 1075412DD, 1075412DN,
16155 1
16155 1 KEY
1025207FL, 1025207FM, 1025217FL, 1025217FM, 1030201FL, 1030201YL, 1030211FL, 1030271HL, 1030302FL, 1030312FL, 1030A01FL, 1030A11FL, 1031207ZF, 1040203FL, 1040203YL, 1040213YL, 1A25203FK, 1A25203FL, 1A25311FK, 1A25312FK, 1A30413KZ, 1F25A17DM