804048 Mercury LEVER, Tilt Stopper

Introduction
Table 1
Revision History
Revision Summary of Changes
01 Part number changed. Adapter details and instructions to increase harness length information added. This Special Instruction provides information regarding replacement of 178-3082 Pressure Sensor Gp with 221-3414 Pressure Sensor Gp on wiring group by making changes (remove / replace) to existing pressure adaptor which interlinks the sensor and application.Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.Reference
Reference: Specifications, SENR3130, "Torque Specifications".Safety
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive.Ensure that all personnel are safe when using a tool, procedure, work method, or operating technique not recommended by Caterpillar. Ensure that the product will not be damaged or the product made unsafe by the operation, lubrication, maintenance, or the repair procedures that are used.
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Failure to follow all safety guidelines prescribed in this document and by governing authorities and regulatory agencies may result in severe injury or death of personnel or machine damage.
Personal injury can result from improper handling of chemicals.Make sure you use all the necessary protective equipment required to do the job.Make sure that you read and understand all directions and hazards described on the labels and material safety data sheet of any chemical that is used.Observe all safety precautions recommended by the chemical manufacturer for handling, storage, and disposal of chemicals.
Before servicing/performing maintenance on the machine, electrical power must be physically disconnected; battery plugs must be disconnected from the batteries, or the trailing cable must be unplugged, and warning tags and padlocks shall be applied by a certified electrician. Certified electricians shall perform or direct any electrical work, including any energized testing, repair work in controllers, motors, or other approved compartments, and shall insure that all compartments are properly closed and inspected prior to re-energization. All applicable lock out and tag out procedures must be followed.
Working with electrical circuits is hazardous and exposes personnel to electrical potential. To ensure safe operation, personnel must be trained in proper operating procedures. Bodily contact with electrical potential will cause serious personal injury or death.
Do not operate the machine if any guards or covers are missing or inadequately secured. Personnel could be seriously injured or machine damage may occur.
Required Parts
Required parts to replace the sensor are listed in Table 2.
Table 2
Required Parts
Item Qty Part Number Part Name
1 1 221-3414 Pressure Sensor Gp
- 1 329-5518 Adapter As (1)
(1) Only if requiredOptional Parts
The optional adapters are listed in Table 3.
Table 3
Optional Parts
Qty Part Number Part Name
ORFS Male/STOR Port
- 164-0193 Adapter
- 8T-6663 Port Adapter