40024 8 Mercury LOCKWASHER, POWERHEAD STUDS

December 1, 2003
U-325
TT-26
beforeor
after failure PRODUCT SUPPORT PROGRAM FOR INSTALLINGAN O-RING ON CERTAIN C7 TRUCK ENGINES
1262 PS41462
This Program can be administered eitherbefore or after failure. In either case the decision whether to apply theProgram is made by the dealer. When reporting the repair, use "PS41462"as the Part number and "7755" as the Group Number. If administered beforefailure, use "56" as the Warranty Claim Description Code and use "T" asthe SIMS Description Code. If administered after failure, use "96" as theWarranty Claim Description Code and use "Z" as the SIMS Description Code. The information supplied in this serviceletter may not be valid after the termination date of this program. Donot perform the work outlined in this Service Letter after the terminationdate without first contacting your Caterpillar product analyst.TERMINATION DATE
December 31, 2005PROBLEM
An O-Ring needs to be installed on certain C7Truck Engines. The 5P7814 O-Ring may be missing from the 5P2618 Connectorat the fuel filter base. This may create a fuel leak at the joint.AFFECTED PRODUCT
Model Identification Number
C7 KAL101, 319, 326, 443,446, 450, 492, 495, 752, 763, 771, 774, 782, 786, 792, 800, 802, 818, 821,823, 871, 916, 921, 930, 938, 947, 948 952, 958, 960, 972, 978, 981, 982,986, 987, 991, 1006, 1008, 1074, 1094, 1104, 1112, 1119, 1127, 1138, 1150,1161, 1171, 1218, 1233, 1239, 1244, 1247, 1266, 1269, 1289, 1295, 1301,1305, 1311, 1345, 1347, 1577, 1605, 1686, 1705, 1712, 1776, 1790, 1807,1816, 1829, 1831, 1835, 1841, 1844, 1850, 1856, 1878, 1905, 1915, 1921,1928, 1931, 1946, 1954, 1970, 1977, 1986, 1995, 2032, 2036, 2042, 2054,2083, 2104, 2141, 2159, 2167, 2172, 2183, 2211, 2245, 2279, 2292, 2297,2312, 2361, 2399, 2423, 2472, 2484, 2510, 2511, 2515, 2570, 2594, 2616,2634, 2659, 2699, 2705, 2727, 2744, 2748, 2756, 2760, 2763, 2775, 2778,2779, 2782, 2800, 2815, 2817, 2830, 2837, 2839, 2854, 2881, 2903, 2910,2986, 3012, 3067, 3091, 3563, 3646, 3677, 3714, 3783, 3791, 3797, 3801,3811, 3817, 3824, 3837, 3838, 3852, 3859, 4239, 4272, 4299, 4314, 4348,4377, 4435, 4639, 4644, 4648, 4653, 4658, 4662, 4737, 4817, 4891, 4931,4967, 5210, 5329, 5334, 5358, 5385, 5548, 5677, 5696, 5772, 5782, 5822,5838, 5840, 5899, 5905, 5929, 5934, 5948, 5951-5953, 6002, 6053, 6063,6078, 6087, 6095, 6114, 6125, 6156, 6173, 6224, 6294, 6459, 6465, 6631,6670, 6674, 6686, 6693, 6701, 6716, 6724, 6727, 6733, 6855, 6872, 6924,6948, 6964, 7002, 7006, 7035, 7052, 7064, 7089, 7094, 7101, 7109, 7111,7122, 7124, 7136, 7154, 7163, 7171, 7174, 7189, 7205, 7224, 7249, 7284,7321, 7333, 7340, 7357, 7377, 7380, 7434, 7440, 7463, 7508, 7537, 7543,7549, 7559, 7565, 7575, 7602, 7606, 7617, 7624, 7739, 7818, 7882, 7895,7942, 7948, 7957, 8013, 8059, 8066, 8083, 8087, 8108, 8114, 8116, 8124,8127, 8129, 8156, 8163, 8171, 8218, 8265, 8273, 8321, 8328, 8360, 8365,8411, 8426, 8474, 8525, 8542, 8578, 8585, 8592, 8599, 8600, 8604, 8624,8626, 8710, 8823, 8839, 8840, 8911, 8968, 9084, 9087, 9176, 9177, 9336,9338, 9339, 9707, 9710-9712, 9714-9718, 9856, 9917, 9920, 10080, 10082-10084,10086, 10089-10091, 10093-10096, 10363PARTS NEEDED
Qty
Part Number Description
1 5P7814 SEAL-O-RINGACTION REQUIRED
Loosen the 5P2618 Connector at the fuel filterbase.
Install the 5P7814 O-Ring on the connector.
Tighten the connector to 17 Nm.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts Labor Hrs Parts Labor Hrs Parts Labor Hrs
0-24 mos 100% 1.0 0 0 0 0
This is a 1.0?hr job.PARTS DISPOSITION
Handle the parts in accordance with your WarrantyBulletin on warranty parts handling.