859575 PIN Mercury
1A30302ZB, 1A40302FD, 1A40311FZ, 1A41412ZB, 1A41452EZ, 1A41452FU, 1A51411HZ, 1A51412HZ, 1A51452EZ, 1A60351EZ, 1A60412HZ, 1A60452EZ, 1A60452HZ, 1A60463EZ, 1A6C411KZ, 1A6C413KZ, 1E41412HB, 1E41452HB, 1E51412HB, 1E51412HZ, 1E60403HZ, 1E60412HZ, 1E60413K
PIN
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Compatible models:
1A30302ZB
1A40302FD
1A40311FZ
1A41412ZB
1A41452EZ
1A41452FU
1A51411HZ
1A51412HZ
1A51452EZ
1A60351EZ
1A60412HZ
1A60452EZ
1A60452HZ
1A60463EZ
1A6C411KZ
1A6C413KZ
1E41412HB
1E41452HB
1E51412HB
1E51412HZ
1E60403HZ
1E60412HZ
1E60413KZ
1E60452HB
1F30203ZB
1F40203FD
1F40203HZ
1F40213FZ
1F40452YB
1F41452YD
1F51452YB
Mercury
Mercury entire parts catalog list:
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVES » 859575
- INTAKE-EXHAUST VALVE » 859575
- INTAKE-EXHAUST VALVE » 859575
- INTAKE-EXHAUST VALVE » 859575
Information:
Table 1
J1939 Code and Description CDL Code and Description Comments
4376-5
Aftertreatment #1 DEF Return Valve : Current Below Normal 3862-5
Aftertreatment #1 DEF Return Valve Solenoid : Current Below Normal This code indicates that there is problem with the Diesel Exhaust Fluid (DEF) pump reverting valve or the Pump Electronic Tank Unit (PETU) wiring harness.
4376-6
Aftertreatment #1 DEF Return Valve : Current Above Normal 3862-6
Aftertreatment #1 DEF Return Valve Solenoid : Current Above Normal This code indicates that there is problem with the DEF pump reverting valve or the PETU wiring harness.
4376-14
Aftertreatment #1 DEF Return Valve : Special Instruction 3862-14
Aftertreatment #1 DEF Return Valve Solenoid : Special Instruction This code indicates that there is problem with the DEF pump reverting valve or the PETU wiring harness.
4442-5
Aftertreatment #2 DEF Dosing Unit #1 Diverter Valve : Current Below Normal 5009-5
Aftertreatment #2 DEF Return Valve #1 Solenoid : Current Below Normal This code indicates that there is problem with the DEF pump reverting valve or the PETU wiring harness.
4442-6
Aftertreatment #2 DEF Dosing Unit #1 Diverter Valve : Current Above Normal 5009-6
Aftertreatment #2 DEF Return Valve #1 Solenoid : Current Above Normal This code indicates that there is problem with the DEF pump reverting valve or the PETU wiring harness.
4442-14
Aftertreatment #2 DEF Dosing Unit #1 Diverter Valve : Special Instruction 5009-14
Aftertreatment #2 DEF Return Valve #1 Solenoid : Special Instruction This code indicates that there is problem with the DEF pump reverting valve or the PETU wiring harness.
7536-5
Aftertreatment #1 DEF Dosing Unit #2 Diverter Valve : Current Below Normal 5008-5
Aftertreatment #1 DEF Return Valve #2 Solenoid : Current Below Normal This code indicates that there is problem with the DEF pump reverting valve or the PETU wiring harness.
7536-6
Aftertreatment #1 DEF Dosing Unit #2 Diverter Valve : Current Above Normal 5008-6
Aftertreatment #1 DEF Return Valve #2 Solenoid : Current Above Normal This code indicates that there is problem with the DEF pump reverting valve or the PETU wiring harness.
7536-14
Aftertreatment #1 DEF Dosing Unit #2 Diverter Valve : Special Instruction 5008-14
Aftertreatment #1 DEF Return Valve #2 Solenoid : Special Instruction This code indicates that there is problem with the DEF pump reverting valve or the PETU wiring harness.
7537-5
Aftertreatment #2 DEF Dosing Unit #2 Diverter Valve : Current Below Normal 5010-5
Aftertreatment #2 DEF Return Valve #2 Solenoid : Current Below Normal This code indicates that there is problem with the DEF pump reverting valve or the PETU wiring harness.
7537-6
Aftertreatment #2 DEF Dosing Unit #2 Diverter Valve : Current Above Normal 5010-6
Aftertreatment #2 DEF Return Valve #2 Solenoid : Current Above Normal This code indicates that there is problem with the DEF pump reverting valve or the PETU wiring harness.
7537-14
Aftertreatment #2 DEF Dosing Unit #2 Diverter Valve : Special Instruction 5010-14
Aftertreatment #2 DEF Return Valve #2 Solenoid : Special Instruction This code indicates that there is problem with the DEF pump reverting valve or the PETU wiring harness.
Table 2
Required Tools
Part Number Part Name Qty
372-5260 Test Kit 1
Illustration 1 g06100969
Illustration 2 g06522418
(1) Aftertreatment #1 DCU #1 (blue)
(2) Aftertreatment #1 DCU #2 (green)
(3) Aftertreatment #2 .DCU #1 (yellow)
(4) Aftertreatment #2 .DCU #2 (red)
(5) Aftertreatment #1 DEF pump #1 (blue)
(6) Aftertreatment #1 DEF pump #2 (green)
(7) Aftertreatment #2 DEF pump #1 (yellow)
(8) Aftertreatment #2 DEF pump #2 (red)
Table 3
Troubleshooting Test Steps Values Results
1. Check the Pump Electronic Tank Unit (PETU) Wiring Harness for the Reverting Valve for an Open Circuit
A. Turn the keyswitch to OFF for 2 minutes. The keyswitch must be OFF for 2 minutes to allow the DEF pump to purge, reset the code, and reset the Diesel Exhaust Fluid Control Unit (DCU).
B. Disconnect the PETU wiring harness from the affected DEF pump and the affected DCU.
C. Connect the 398-5063 Probe to the DCU wiring harness connector.
D. Connect the 398-5056 Probe to the DEF pump wiring harness connector.
The probe must be used to prevent damage to the DCU and DEF pump wiring harness connectors.
E. Measure the resistance between the following terminals on the affected DEF pump connector and the affected 86-pin DCU wiring harness connector.
- Terminal 11 (reverting valve +) on the DEF pump wiring harness connector and Terminal 86 (reverting valve +) on the 86-pin DCU wiring harness connector.
- Terminal 12 (reverting valve -) on the DEF pump wiring harness connector and Terminal 65 (reverting valve -) on the 86-pin DCU wiring harness connector.
10 Ohms
Result: There were less than 10 Ohms of resistance on both of the reverting valve wires.
Proceed to Test Step 2.
Result: There were more than 10 Ohms of resistance on either wire for the reverting valve.
Repair: There is an open in the harness. Repair the wiring or replace the harness.
Verify that the repair eliminated the problem.
Proceed to Test Step 4.
2. Check the PETU Wiring Harness for the Reverting Valve for a Short Circuit
A. Turn the keyswitch to OFF.
B. Disconnect the PETU wiring harness from the affected DEF pump.
C. Disconnect
Parts pin Mercury:
23784
23784 PIN, DOWEL - CRANKCASE TO CYLINDER BLOCK
1020100, 1020202, 1020208, 1031203PD, 1031203UB, 1031203UD, 1031207ZF, 1031312DB, 1035204, 1035207, 1040200, 1040208, 1040213YL, 1041312UB, 10432037D, 1043203DD, 1043203VD, 1043213DD, 1043302DD, 1043411DD, 1043412DB, 1043412DD, 1050302DB, 1050302FB,
78905
78905 PIN, Cross
1115F13CC, 1115F13FF, 11354120D, 1135412GD, 1135412MD, 1135412SD, 1135726, 1150413SD, 1150453JD, 1150625, 1150628, 1175412GD, 1175413LD, 1175413MD, 1175626, 1200412GD, 1200413GD, 1200628, 1220727, 1225620, 1250422GD, 1300623, 1A41452EZ, 1A41452FU, 1A
825010
825010 PIN-DOWEL
1115F13CC, 1115F13FF, 1115F13YD, 1225F23AK, 1A30302ZB, 1A40302FD, 1A40302HZ, 1A40303KZ, 1A40311FZ, 1A40311HZ, 1A40403HZ, 1A40412HZ, 1A41412ZB, 1A41452EZ, 1A41452FU, 1A51411HZ, 1A51412HZ, 1A51452EZ, 1A60351EZ, 1A60412HZ, 1A60452EZ, 1A60452HZ, 1A60463E
826149
826149 PIN
1A30302ZB, 1A40302FD, 1A40311FZ, 1A41412ZB, 1A41452EZ, 1A41452FU, 1A51411HZ, 1A51412HZ, 1A51452EZ, 1A60351EZ, 1A60412HZ, 1A60452EZ, 1A60452HZ, 1A60463EZ, 1A6C411KZ, 1A6C413KZ, 1B25203ZB, 1E41412HB, 1E41452HB, 1E51412HB, 1E51412HZ, 1E60403HZ, 1E60412H
809566 1
878183
878183 PIN, Dowel
1A30302ZB, 1A40302FD, 1A40311FZ, 1A41412ZB, 1A41452EZ, 1A41452FU, 1A51411HZ, 1A51412HZ, 1A51452EZ, 1A60351EZ, 1A60412HZ, 1A60452EZ, 1A60452HZ, 1A60463EZ, 1A6C411KZ, 1A6C413KZ, 1E41412HB, 1E41452HB, 1E51412HB, 1E51412HZ, 1E60403HZ, 1E60412HZ, 1E60413K
822869001
822869001 PIN
1055207DB, 1A30302ZB, 1A40302FD, 1A40302HZ, 1A40303KZ, 1A40311FZ, 1A40311HZ, 1A40403HZ, 1A40412HZ, 1A41412ZB, 1A41452EZ, 1A41452FU, 1A51411HZ, 1A51412HZ, 1A51452EZ, 1A60351EZ, 1A60412HZ, 1A60452EZ, 1A60452HZ, 1A60463EZ, 1A6C411KZ, 1A6C413KZ, 1E41412H
892267528
892267528 PIN, Float
1A30302ZB, 1A40302FD, 1A40302HZ, 1A40303KZ, 1A40311FZ, 1A40311HZ, 1A40403HZ, 1A40412HZ, 1A41412ZB, 1A41452EZ, 1A41452FU, 1A51411HZ, 1A51412HZ, 1A51452EZ, 1A60351EZ, 1A60412HZ, 1A60452EZ, 1A60452HZ, 1A60463EZ, 1A6C411KZ, 1A6C413KZ, 1E41412HB, 1E41452H