32802 PIPE PLUG (40) Mercury
1007209, 1035204, 1035207, 1040100, 1040200, 1040208, 1045217, 1050200, 1050312LD, 1060504, 1070312BC, 1070500, 1075101, 10754120D, 1090528, 1100312BD, 1115100, 1115503, 1115525, 1115528, 1135100, 1140528, 1150503, 1150538, 1150625, 1400100, 1402202,
PIPE
Price: query
Rating:
Compatible models:
1007209
1035204
1035207
1040100
1040200
1040208
1045217
1050200
1050312LD
1060504
1070312BC
1070500
1075101
10754120D
1090528
1100312BD
1115100
1115503
1115525
1115528
1135100
1140528
1150503
1150538
1150625
1400100
1402202
1402205
1500100
1500101
1500205
1500206
1650100
1650502
1650503
1650506
1700507
1800100
1850503
Mercury
Mercury entire parts catalog list:
- CYLINDER BLOCK AND CRANKCASE » 32802
- FUEL PUMP AND FUEL LINE » 32802
- CYLINDER BLOCK CRANKCASE AND COVERS » 32802
- CYLINDER BLOCK CRANKCASE AND COVERS » 32802
1040100 1970
1040200 1980,1982,1983
- FUEL PUMP AND FUEL LINE » 32802
- FUEL PUMP AND FUEL LINE » 32802
- CYLINDER BLOCK CRANKCASE AND COVERS » 32802
- CYLINDER BLOCK CRANKCASE AND COVERS » 32802
- FUEL PUMP ASSEMBLY AND FUEL LINES » 32802
- CYLINDER BLOCK AND CRANKCASE ASSEMBLY » 32802
- CYLINDER BLOCK AND CRANKCASE ASSEMBLY » 32802
- END CAPS AND EXHAUST COVER » 32802
- END CAPS AND EXHAUST COVER » 32802
- CYLINDER BLOCK AND CRANKCASE » 32802
- FUEL PUMP, FUEL FILTER AND FUEL LINES » 32802
- EXHAUST AND MANIFOLD COVERS » 32802
- CYLINDER BLOCK AND CRANKCASE » 32802
- FUEL PUMP, FUEL FILTER AND FUEL LINES » 32802
- EXHAUST AND MANIFOLD COVERS » 32802
10754120D 1990,1991,1992,1993
- CYLINDER BLOCK AND CRANKCASE » 32802
1100312BD 1988,1989,1990,1991,1992,1993
- CYLINDER BLOCK AND CRANKCASE » 32802
1115503 1973,1974,1976,1977
- FUEL PUMP AND FUEL LINE ASSEMBLY (SERIAL GROUP #1) » 32802
- END CAP, MANIFOLD AND EXHAUST COVERS » 32802
- END CAP, MANIFOLD AND EXHAUST COVERS » 32802
- FUEL PUMP AND FUEL LINE ASSEMBLY (SERIAL GROUP #1) » 32802
- END CAP, MANIFOLD AND EXHAUST COVERS » 32802
- END CAP, MANIFOLD AND EXHAUST COVERS » 32802
1135100 1970,1971
1140528 1978,1979
1150503 1973,1974,1975,1976,1977,1985
- FUEL PUMP AND FUEL LINE ASSEMBLY (SERIAL GROUP #1) » 32802
- END CAPS, MANIFOLD AND EXHAUST COVERS (CONT) » 32802
- END CAPS, MANIFOLD AND EXHAUST COVERS (CONT) » 32802
1150625 1985
- FUEL PUMP AND FUEL LINE ASSEMBLY (SERIAL GROUP #1) » 32802
- END CAPS, MANIFOLD AND EXHAUST COVERS (CONT) » 32802
- END CAPS, MANIFOLD AND EXHAUST COVERS (CONT) » 32802
1402202 1972,1973,1974
1402205 1975,1976,1977
1500100 1970
1500101 1971,1972,1973,1974
1500205 1975
1500206 1976,1977,1978,1979
1650100 1970,1971
1650502 1972
- FUEL PUMP, FUEL FILTER AND FUEL LINE » 32802
- CYLINDER BLOCK AND CRANKCASE ASSEMBLY » 32802
- CYLINDER BLOCK AND CRANKCASE ASSEMBLY » 32802
- FUEL PUMP, FUEL FILTER AND FUEL LINES (SERIAL GROUP NO. 13) » 32802
- FUEL PUMP, FUEL FILTER AND FUEL LINE (SERIAL GROUP NO. 11) » 32802
- CYLINDER BLOCK AND CRANKCASE COMPONENTS » 32802
- CYLINDER BLOCK AND CRANKCASE ASSEMBLY » 32802
- FUEL PUMP, FUEL FILTER AND FUEL LINES » 32802
- EXHAUST AND MANIFOLD COVERS » 32802
- FUEL PUMP, FUEL FILTER AND FUEL LINES » 32802
- EXHAUST AND MANIFOLD COVERS » 32802
- FUEL PUMP AND FUEL LINE ASSEMBLY - SINGLE FUEL PUMP » 32802
- FUEL PUMP AND FUEL LINE ASSEMBLY - DUAL FUEL PUMPS » 32802
- CYLINDER BLOCK AND CRANKCASE ASSEMBLY » 32802
Information:
Recommended Actions
Note: The procedures have been listed in order of probability. Complete the procedures in order.
Table 1
Troubleshooting Test Steps Values Results
1. Incorrect Maintenance Intervals and/or Incorrect Oil
A. Use engine oil that is recommended and change the engine oil at the interval that is recommended by the engines Operation and Maintenance Manual.
Maintenance intervals
Result: The engine oil was changed at the interval that is recommended by the engines Operation and Maintenance Manual.
Proceed to Test Step 2.
Result: The engine oil was not changed at the interval that is recommended by the engines Operation and Maintenance Manual.
Use at least the minimum grade of Cat oil.
Change the engine oil at the interval that is recommended. Repair or replace any damaged parts.
2. Contaminated Engine Oil
A. Obtain an S-O-S oil analysis. The analysis will contribute to a better understanding of oil contamination.
B. Check the oil filter bypass valve.
If the oil filter bypass valve is open, the oil will not be filtered. Check the oil filter bypass valve for a weak spring or for a broken spring. If the spring is broken, replace the spring. Verify that the oil bypass valve is operating correctly. Refer to the Disassembly and Assembly manual.
Refer to the Caterpillar guidelines for "Reusability and Salvage/Repair" for determining if the replacement of parts is necessary in order to perform a quality repair.
Contamination
Result: The oil is contaminated.
Determine the reason for any contamination of the engine oil and make the necessary repairs. Drain the crankcase and refill the crankcase with clean engine oil. Install new engine oil filters. Refer to the engines Operation and Maintenance Manual.
Result: The oil is not contaminated.
Proceed to Test Step 3.
3. Low Oil Pressure
A. Engine oil that is contaminated with another liquid can cause low engine oil pressure. High engine oil level can be an indication of contamination. Obtain an analysis of the engine oil.
B. The inlet screen of the suction tube for the engine oil pump can have a restriction. This restriction will cause cavitation and a loss of engine oil pressure. Check the inlet screen on the suction tube and remove any material that may be restricting engine oil flow.
When some components of the engine show wear in a short time, the cause can be a restriction in a passage for engine oil. An indicator for the engine oil pressure may indicate sufficient pressure, but a component is worn due to a lack of lubrication. In such a case, look at the passage for the engine oil supply to the component. Refer to Systems Operation/Testing and Adjusting, "Lubrication System" for additional information.
Restriction
Result: The inlet tube has a restriction.
Clear the obstruction. Verify the repair.
Result: The inlet tube does not have a restriction.
Proceed to Test Step 4.
4. Leaks in Air System
A. A leak in the air intake system may allow unfiltered air into the engine. Inspect the air intake system for streaks which may indicate a leakage of unfiltered air. Inspect all of the gaskets and the connections.
Air leak
Result: There are no air leaks.
Proceed to Test Step 5.
Result: There are air leaks.
Repair any leaks.
5. Inspect the Fuel Filters for Contamination
A. Remove the fuel filters. Inspect the fuel filters for contamination. Contaminants in the fuel such as hydrogen sulfide and sulfur can lead to the formation of acids in the crankcase. Obtain a fuel analysis.
Fuel filters
Result: The fuel has contamination.
Determine the cause of any contamination and make the necessary repairs.
Install new fuel filters. Refer to the Operation and Maintenance Manual.
Complete the procedure in the order in which the steps are listed.The procedure corrected the issue. Return the engine to service.The procedure did not correct the issue.Contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).
Note: The procedures have been listed in order of probability. Complete the procedures in order.
Table 1
Troubleshooting Test Steps Values Results
1. Incorrect Maintenance Intervals and/or Incorrect Oil
A. Use engine oil that is recommended and change the engine oil at the interval that is recommended by the engines Operation and Maintenance Manual.
Maintenance intervals
Result: The engine oil was changed at the interval that is recommended by the engines Operation and Maintenance Manual.
Proceed to Test Step 2.
Result: The engine oil was not changed at the interval that is recommended by the engines Operation and Maintenance Manual.
Use at least the minimum grade of Cat oil.
Change the engine oil at the interval that is recommended. Repair or replace any damaged parts.
2. Contaminated Engine Oil
A. Obtain an S-O-S oil analysis. The analysis will contribute to a better understanding of oil contamination.
B. Check the oil filter bypass valve.
If the oil filter bypass valve is open, the oil will not be filtered. Check the oil filter bypass valve for a weak spring or for a broken spring. If the spring is broken, replace the spring. Verify that the oil bypass valve is operating correctly. Refer to the Disassembly and Assembly manual.
Refer to the Caterpillar guidelines for "Reusability and Salvage/Repair" for determining if the replacement of parts is necessary in order to perform a quality repair.
Contamination
Result: The oil is contaminated.
Determine the reason for any contamination of the engine oil and make the necessary repairs. Drain the crankcase and refill the crankcase with clean engine oil. Install new engine oil filters. Refer to the engines Operation and Maintenance Manual.
Result: The oil is not contaminated.
Proceed to Test Step 3.
3. Low Oil Pressure
A. Engine oil that is contaminated with another liquid can cause low engine oil pressure. High engine oil level can be an indication of contamination. Obtain an analysis of the engine oil.
B. The inlet screen of the suction tube for the engine oil pump can have a restriction. This restriction will cause cavitation and a loss of engine oil pressure. Check the inlet screen on the suction tube and remove any material that may be restricting engine oil flow.
When some components of the engine show wear in a short time, the cause can be a restriction in a passage for engine oil. An indicator for the engine oil pressure may indicate sufficient pressure, but a component is worn due to a lack of lubrication. In such a case, look at the passage for the engine oil supply to the component. Refer to Systems Operation/Testing and Adjusting, "Lubrication System" for additional information.
Restriction
Result: The inlet tube has a restriction.
Clear the obstruction. Verify the repair.
Result: The inlet tube does not have a restriction.
Proceed to Test Step 4.
4. Leaks in Air System
A. A leak in the air intake system may allow unfiltered air into the engine. Inspect the air intake system for streaks which may indicate a leakage of unfiltered air. Inspect all of the gaskets and the connections.
Air leak
Result: There are no air leaks.
Proceed to Test Step 5.
Result: There are air leaks.
Repair any leaks.
5. Inspect the Fuel Filters for Contamination
A. Remove the fuel filters. Inspect the fuel filters for contamination. Contaminants in the fuel such as hydrogen sulfide and sulfur can lead to the formation of acids in the crankcase. Obtain a fuel analysis.
Fuel filters
Result: The fuel has contamination.
Determine the cause of any contamination and make the necessary repairs.
Install new fuel filters. Refer to the Operation and Maintenance Manual.
Complete the procedure in the order in which the steps are listed.The procedure corrected the issue. Return the engine to service.The procedure did not correct the issue.Contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).
Parts pipe Mercury:
39072
39072 PIPE PLUG (39)
1016207PD, 1016207RB, 1016207SB, 10202014D, 1031203PD, 1031203UD, 1035204, 1040100, 1040200, 10402139D, 1041312UB, 1045217, 1050200, 1135473UD, 1135473VD, 1200473UD, 1200473VD
68307
68307 PIPE PLUG, CYLINDER BLOCK COVER
1080500, 1080508, 1090520, 1090528, 1115520, 1115523, 1115528, 1140520, 1140528, 1140629, 1150538, 1250422GD, 1F10203VD, 1F10352VD, 1F13203FB, 1F15201UD
99616
99616 PIPE PLUG, MANIFOLD
1035207, 1045217, 1050312BC, 1070312BC, 1070717, 10754120D, 1075524, 1090524, 1100312BD, 1115525, 11354120D, 1135412GD, 1135726, 1150453BD, 1150453GD, 1150453JD, 1150625, 1150628, 1175412GD, 1175413LD, 1175626, 1200412GD, 1200413GD, 1200628, 1220727
18598