815698 Mercury OIL PUMP


815698 OIL PUMP Mercury 11354120D, 1135412MD, 1135412SD, 1150453JD, 1150625, 1150628, 1175413LD, 1175626 OIL
815698 OIL PUMP Mercury
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25-09-2017

Brighton B: Brighton Best
BRIGHTON BEST 815698 M7 X 40MM METRIC GRADE 8.8 HEX CAP SCREW ZINC PLATED (QTY 25)
BRIGHTON BEST||M7 X 40MM METRIC GRADE 8.8 HEX CAP SCREW||815698||HC8-M7X40MM-0-Z
Number on catalog scheme: 6
 

Mercury entire parts catalog list:

11354120D 1990,1991
1135412MD 1992,1993,1994,1995
1135412SD 1996,1997,1998
1150453JD 1990
1150625 1985
1150628 1978,1979,1980,1982,1983,1984,1985
1175413LD 1991
1175626 1976,1977,1978,1979,1980,1985,1986,1988

Information:


Table 1
Required Tools
Tool Part Number Part Description Qty
A 238-9586 Camshaft Drive Group 1
B 8B-7548 Push-Puller Tool Group 1
8B-7559 Adapter 2
8B-7561 Step Plate 1
1P-0820 Hydraulic Puller 1
5H-1504 Hard Washer 3
9U-6600 Hand Hydraulic Pump 1
C 138-7573 Link Bracket 2
D - Guide Stud
5/8 - 11 by 6 inch 2
E Loctite 7649 - Start By:
Remove the starting motor. Refer to Disassembly and Assembly, "Air Starting Motor - Remove". Refer to Disassembly and Assembly, "Electric Starting Motor - Remove and Install".
If the exhaust elbow is attached to the flywheel housing, remove the exhaust elbow and remove the bracket for the exhaust elbow. Refer to Disassembly and Assembly, "Exhaust Elbow - Remove and Install".
Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove".
Remove the engine speed sensor. Refer to Disassembly and Assembly, "Engine Speed Sensor - Remove and Install".
Remove the engine speed/timing sensor. Refer to Disassembly and Assembly, "Engine Speed/Timing Sensor - Remove and Install".
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01126909
Remove rear camshaft covers (1).
Remove timing pin (2) from the storage position.
Remove timing bolt (5) from the storage position. Remove cover (3) and plug (4) from the flywheel housing.
Use Tooling (A) to turn the flywheel in order to install timing bolt (5) in the flywheel and timing pin (2) in both camshafts. Refer to Testing and Adjusting, "Camshaft Timing". Refer to Testing and Adjusting, "Finding the Top Center Position for the No. 1 Piston".
Remove the timing bolt from the flywheel.
Remove the crankshaft rear seal and the wear sleeve. Refer to Disassembly and Assembly, "Crankshaft Rear Seal and Wear Sleeve - Remove".
Illustration 2 g01126908
Remove tube (6).
Remove drain tubes (7) for the turbochargers. Remove the gaskets from the elbows.
Remove covers (8) and the gasket.
Illustration 3 g01316299
Remove bolt (9) and plate (10). Place the three washers from Tooling (B) behind plate (10) and install bolt (9). Install Tooling (B) on camshaft drive gear (11). Apply 51675 kPa (7500 psi) to the puller. Strike the screw on the puller with a hammer until camshaft drive gear (11) is free from the camshaft. Remove Tooling (B) from the camshaft drive gear. Remove camshaft drive gear (11) from the camshaft.Note: Plate (10) must be installed in order to keep camshaft drive gear (11) on the camshaft during the removal procedure.
Illustration 4 g01316301
Remove bolt (12). Remove ring (13).
Illustration 5 g01316307
Place the three washers from Tooling (B) behind plate (10) and install bolt (12). Install Tooling (B) on camshaft drive gear (14). Use Tooling (B) in order to remove camshaft drive gear (14) from the camshaft. Apply 51675 kPa (7500 psi) to the puller. Strike the screw on the puller with a hammer until camshaft drive gear (14) is free from the camshaft. Remove Tooling (B) from the camshaft drive gear. Remove camshaft drive gear (14) from the camshaft.Note: Plate (10) must be installed in order to keep camshaft drive gear (14) on the camshaft during the removal procedure.
Illustration 6 g01316311
Install Tooling (C) and a suitable lifting device on flywheel housing (16). The weight of flywheel housing (16) is approximately 235 kg (518 lb).
Remove two bolts (17) and install Tooling (D). Remove the remaining bolts (17) and remove flywheel housing (16) from the cylinder block.
If necessary, remove plugs (15) from the flywheel housing.Note: Ensure that the rear gear group and the crankshaft are properly protected during the cleaning procedure. Ensure that the bolts are cleaned with a wire brush in order to remove debris or residue. Ensure that the bores for the bolts in the cylinder block are tapped again. Ensure that the bores for the bolts are cleaned in order to remove debris or residue.
After removing flywheel housing (16), clean the mating surface of the cylinder block and the mating surface of the flywheel housing with Tooling (E). If necessary, use a gasket scraper and a solvent in order to remove any residual gasket material. Both mating surfaces must be clean, dry, and free of any oil before installation.


Parts oil Mercury:

76868
 
76868 OIL SEAL, BEARING CARRIER
1050302SD, 1050312LD, 1070312BC, 1070717, 10754120D, 1075524, 1080500, 1080508, 1090520, 1090524, 1090528, 1100312BD, 1100412PD, 111047JHD, 1115473WD, 1115503, 1115520, 1115523, 1115525, 1115528, 11354120D, 1135412GD, 1135412MD, 1135412SD, 1135412VD,
76384
 
76384 OIL SEAL, SHIFT SHAFT BUSHING
1035204, 1040208, 1045217, 1050200, 1050312BC, 1060504, 1070312BC, 1070717, 1075524, 1080500, 1080508, 1090520, 1090524, 1090528, 1115520, 1115523, 1115525, 1115528, 1135412GD, 1135726, 1140520, 1140528, 1140629, 1150453BD, 1150453GD, 1150453JD, 1150
89238
 
89238 OIL SEAL
111047JHD, 1115473WD, 11354120D, 1135412GD, 1135412MD, 1135412SD, 1135412VD, 1135412WD, 1135473UD, 1135473VD, 1135473YD, 1135726, 1135D73CD, 1135D73FT, 1150413CD, 1150413FY, 1150413HF, 1150413HY, 1150413SD, 1150413VD, 1150413WD, 1150413ZD, 1150423FG,
16977
 
16977 OIL SEAL
1090524, 111047JHD, 1115473WD, 1115525, 11354120D, 1135412GD, 1135412MD, 1135412SD, 1135412VD, 1135412WD, 1135473UD, 1135473VD, 1135473YD, 1135726, 1135D73CD, 1135D73FT, 1150413CD, 1150413FY, 1150413HF, 1150413HY, 1150413SD, 1150413VD, 1150413WD, 115
816464
OIL SEAL
816464 OIL SEAL
1035207, 11354120D, 1150453BD, 1150453GD, 1150453JD, 1150625, 1150628, 1175413LD, 1175626, 1200628
41032
 
41032 OIL PUMP
1135412GD, 1135726, 1150453BD, 1150453GD, 1150453JD, 1175412GD
99443
 
99443 OIL RESERVOIR
1135412GD, 1135726, 1150453BD, 1150453GD, 1150453JD, 1175412GD
41470A12
 
41470A12 OIL INJECTION WARNING MODULE ASSEMBLY
1175413LD, 1200413GD, 1220727
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