92405A 1 Mercury REVERSE LOCK ASS'Y


92405A 1 REVERSE LOCK ASS'Y Mercury 1040200, 1070500, 1080500, 1090520, 1115520, 1115523 REVERSE
92405A 1 REVERSE LOCK ASS'Y Mercury
Rating:
58

Buy REVERSE LOCK ASS'Y 92405A 1 Mercury genuine, new aftermarket parts with delivery
Number on catalog scheme: 39
 

Compatible models:

Mercury entire parts catalog list:

1040200 1980,1982,1983
1070500 1980,1982,1983
1080500 1980,1982,1983
1090520 1980,1982,1983
1115520 1980,1982,1983
1115523 1973

Information:


Table 1
Required Tools
Tool Part Number Part Description Qty
A 198-9113 Seal Installer 1
B 8T-9022 Silicon Gasket -
C 8H-8581 Feeler Gauge 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00986838
Clean upper main bearing (7) and lubricate the bearing surface with clean engine oil. Note: Ensure that the upper halves of the main bearings are installed so that the bearing tabs fit into the notch in the cylinder block.
Only the upper half of the main bearing has lubrication holes. Make sure the upper half of the main bearing is installed correctly in the cylinder block to ensure proper lubrication.
Slide upper main bearing (7) into position between the crankshaft journal and the cylinder block.
Illustration 2 g00986837
Clean main bearing cap (5) and lower main bearing (6). Lubricate the bearing surface of lower main bearing (6) with clean engine oil. Note: Ensure that the lower halves of the main bearings are installed so that the bearing tabs fit into the notch in the main bearing caps.
Install lower main bearing (6) in main bearing cap (5). Note: Ensure that the dowels for the main bearing caps are in the correct position in the main bearing caps or in the cylinder block. Install the main bearing caps in the position that is marked during the removal process. All of the bearing tabs on the main bearings should be on the same side.
Illustration 3 g00986836
Install main bearing caps (5). Lubricate the threads of bolts (4) with clean engine oil. Note: Make sure that the bearing tabs on both halves of the main bearings are located on the same side.
Install bolts (4). Tighten the bolts to a torque of 147 N m (108 lb ft).
Rotate the crankshaft in order to ensure that the crankshaft turns freely.
Repeat Step 1 through Step 7 for the remaining main bearings.
Illustration 4 g00986882
Clean upper thrust washers and lubricate upper thrust washers . Place upper thrust washers (9) in the cylinder block on both sides of the number four crankshaft journal. The grooves on the thrust washer must be located against the crankshaft.
Illustration 5 g00986839
Install the upper half of thrust washer (8) on each side of the number four main bearing cap. The grooves on the thrust washer must be located against the crankshaft.
Install the bolts in order to secure the number four main bearing cap. Tighten the bolts to a torque of 147 N m (108 lb ft).
Illustration 6 g00986891
Check the crankshaft end play. Use a prybar to move the crankshaft toward the front of the engine. Use Tooling (C) to measure the end play between rear thrust washer (5) and the crankshaft. The maximum permissible crankshaft end play is 0.405 mm (0.0159 inch).
Install the upper main bearings in the cylinder block for the front and the rear main bearing journal. Install the lower main bearings in the front main bearing cap and for the rear main bearing cap. Note: Ensure that the dowels for the main bearing caps are in the correct position in the main bearing caps or in the cylinder block.
Illustration 7 g00740436
Position the front main bearing cap and the rear main bearing cap on the cylinder block. Install the seals in the front and the rear main bearing cap. Note: The seals for the front main bearing cap and for the rear main bearing caps have a curve at one end. The curved side must be installed toward the side of the engine. The curved end is inserted first into the hole.Note: Before installing the seals, inject a small quantity of Tooling (B) in the holes for the seals.
Illustration 8 g00740478
Start the seals into the holes by hand. Use Tooling (A) to push the seal into position. Use a small punch to push the seal below the surface of the main bearing cap until resistance is felt. Remove excess sealant from the holes. Note: The seals have a soft metal insert. Do not ben


Parts reverse Mercury:

76250
 
76250 REVERSE GEAR ASSEMBLY
1090520, 1090524, 1090528, 1115503, 1115520, 1115523, 1115525, 1115528, 1140520, 1140528, 1140629
87431
 
87431 REVERSE LOCK ASS'Y
1080500, 1090520, 1115520, 1115523, 1140520
77562
 
77562 REVERSE GEAR ASSEMBLY
1075524, 1080500, 1080508
79158
 
79158 REVERSE GEAR
1035204, 1035207, 1040200, 10402139D, 1045217, 1050200
87432
 
87432 REVERSE LOCK ASSEMBLY
1050200, 1070500
88017
 
88017 REVERSE FEAR
1050312BC, 1060504, 1070500
Back to top