38489 Mercury ROLL PIN, INTERLOCK SHAFT


38489 ROLL PIN, INTERLOCK SHAFT Mercury 1004200, 1007208, 1007209, 1010208, 1016207PD, 1016207RB, 1016207SB, 1018200, 1018204, 10202014D, 1020201BC, 1020201DB, 1020201VB, 1025200, 1040206, 1075204, 1110204, 1B25211UF ROLL
38489 ROLL PIN, INTERLOCK SHAFT Mercury
Rating:
23

Buy ROLL PIN, INTERLOCK SHAFT 38489 Mercury genuine, new aftermarket parts with delivery
Number on catalog scheme: 28
 

Mercury entire parts catalog list:

1004200 1980
1007208 1978
1007209 1979,1980,1981,1982,1983,1984,1985
1010208 1978
1016207PD 1994
1016207RB 1995
1016207SB 1996
1018200 1980,1982,1983
1018204 1984,1985,1986,1987
10202014D 1994,1995,1996,1997,1998
1020201BC 1988,1989,1990,1991,1992,1993,1994
1020201DB 2005,2006
1020201VB 1999,2000,2001,2002,2003,2004
1025200 1980,1982,1983
1040206 1976,1977,1978,1979
1075204 1974,1975,1976,1977
1110204 1974,1975,1976,1977
1B25211UF 1998

Information:


Table 1
Required Tools
Tool Part Number Part Name Qty
A 230-6284 Timing Pin (Camshaft) 1
B 230-6283 Timing Pin (Crankshaft) 1
C 9U-6198 Crankshaft Turning Tool 1
D 1U-6396 O-Ring Assembly Compound 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Use Tooling (C) to ensure that the No. 1 cylinder is at the top center compression stroke. Refer to Testing and Adjusting, "Fuel Injection Timing - Check". Note: Install Tooling (A) through the camshaft gear. Install Tooling (B) through the crankshaft web.
Illustration 1 g00956267
Use Tooling (D) in order to lubricate O-ring seal (10). Install a new O-ring seal (10) onto the fuel injection pump.
Install new washers to bolts (13).
Align the holes in the fuel injection pump with the holes in the front housing. Install the fuel injection pump to the housing. Note: The fuel injection pump should be supported by hand until the bolts are installed.
Install bolts (13). Tighten bolts (13) to a torque of 22 N m (16 lb ft).
Position support bracket (11) onto the cylinder block. Install bolt (15) finger tight.
Install bolt (12) and nut (14) finger tight.
Tighten bolt (12) and nut (14) to a torque of 22 N m (16 lb ft). Tighten bolt (15) to a torque of 44 N m (32 lb ft). Note: Ensure that the fuel injection pump is not stressed as the bolts for the bracket are tightened.
Illustration 2 g00956200Note: Ensure that the mating surfaces of the fuel injection pump gear and the shaft of the fuel injection pump are clean. Lubricate the threads of the shaft for the fuel injection pump. The nut must turn freely until contact is made with the fuel injection pump gear.
Position fuel injection pump gear (9) on the shaft of the fuel injection pump. Install the washer and nut (8). Rotate the fuel injection pump gear in a counterclockwise direction in order to remove the backlash. Tighten nut (8) to a torque of 24 N m (17 lb ft).
Illustration 3 g00956204
Connect the harness assembly to timing advance solenoid (7).
Connect harness assembly (2). Connect fuel line (3).
Connect fuel return line (1). Connect tube assembly (4) to the fuel injection pump.
Loosen bolt (5). Move spacer (6) in order to prevent bolt (5) from tightening against the shaft of the fuel injection pump. Tighten bolt (5) to a torque of 12 N m (106 lb in). Note: Spacer (6) must be correctly positioned and bolt (5) must be tightened in order to prevent the bolt from contacting the shaft of the fuel injection pump.
Illustration 4 g00992965
Tighten nut (8) to a torque of 88 N m (65 lb ft).
Remove Tooling (A) and Tooling (B). End By:
Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and Install".
Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley - Remove and Install".
Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove and Install".
Install the air compressor, if equipped. Refer to Disassembly and Assembly, "Air Compressor - Remove and Install".


Parts roll Mercury:

22896
 
22896 ROLL PIN, CHOKE KNOB TO SHAFT
1005200, 1007208, 1007209, 1010208, 1040100, 1040102, 1045205, 1075101, 1075202, 1075204, 1110100, 1110102, 1110204
25905
 
25905 ROLL PIN 39 40
1003203, 1004200, 1005200, 1007208, 1007209, 1010208, 1020100, 1020202, 1020208, 1040100, 1040102, 1040206, 1045205, 1075204, 1110204, 1200203, 1B25211UF
89010
 
89010 ROLL PIN, BOTTOM COWL
1018200, 1025200
25870
 
25870 ROLL PIN, LINK
1018200, 1025200
85593
 
85593 ROLL PIN, SHIFT SHAFT
1018200, 1018204, 10202014D, 1020201BC, 1020201DB, 1020201VB, 1025200, 1031203PD, 1031203UB, 1031203UD, 1031207ZF, 1031312DB, 1040213YL, 1041312UB, 10432037D, 1043203DD, 1043203VD, 1043213DD, 1043302DD, 1043411DD, 1043412DB, 1043412DD, 1050302DB, 105
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