20619 SCREW, SWITCH BOX (1-3/8") Mercury
1045217, 1050200, 1050312BC, 1070500, 1075524, 1080500, 1080508, 1090520, 1090524, 1115520, 1115523, 1115525, 1140520, 1500206, 1850506
SCREW
Price: query
Rating:
Compatible models:
Mercury entire parts catalog list:
1050200 1980,1982,1983,1984,1985,1986
1050312BC 1988,1989,1990
1070500 1980,1982,1983
1075524 1984,1985,1986
1080500 1980,1982,1983
1080508 1978,1979
1090520 1980,1982,1983
- SWITCH BOX AND STARTER SOLENOID » 20619
- SWITCH BOX AND STARTER SOLENOID » 20619
- SWITCH BOX AND STARTER SOLENOID » 20619
- SWITCH BOX AND STARTER SOLENOID » 20619
- SWITCH BOX AND STARTER SOLENOID » 20619
1500206 1976,1977,1978,1979
1850506 1976,1977
Information:
Table 1
Diagnostic Trouble Codes
J1939 Code CDL Code Code Description Comments
5580-17 E198 (1) Low Fuel Pressure The code is logged.
5580-18 E198 (2) Low Fuel Pressure The code is logged.
The engine power is derated.
The Electronic Control Module (ECM) will illuminate the action lamp.
Table 2
Associated Diagnostic Trouble Codes
J1939 Code CDL Code
5584-15 E390 (1)
5584-16 E390 (2)
Table 3
Troubleshooting Test Steps Values Results
1. Determine the Code
A. Connect Caterpillar Electronic Technician (ET) to the service tool connector. Refer to Troubleshooting, "Electronic Service Tools", if necessary.
B. Download the "Warranty Report" from the engine ECM before performing any troubleshooting or clearing diagnostic trouble codes.
C. Determine if a diagnostic trouble code is present or an associated code is present.
Codes
Result: An E198 or 5580 code is present.
Proceed to Test Step 2.
Result: An associated code is present.
Repair: Troubleshoot the associated code. Refer to the proper troubleshooting procedure.
2. Check the Fuel Level in the Tank
A. Visually inspect the fuel level in the fuel tank. Ensure that the fuel tank contains enough fuel in order to operate the engine.
B. Ensure that the fuel supply valve (if equipped) is in the full OPEN position.
Fuel Level
Result: The fuel level is OK.
Proceed to Test Step 3.
Result: The fuel level is not OK.
Repair: Fill the tank. Verify that the problem has been resolved.
If the problem is not resolved, proceed to Test Step 3.
3. Inspect the Fuel System for Leaks
A. Perform a visual inspection of the fuel system. Verify that there are no fuel leaks. Inspect the fuel lines from the fuel transfer pump to the secondary fuel filter base for restrictions. Refer to Systems Operation/Testing and Adjusting, "Fuel System - Inspect" for additional information.
Leaks in the Fuel System
Result: No leaks were found.
Proceed to Test Step 4.
Result: Leaks were found in the fuel system.
Repair: Repair the leaks. Verify that the problem is resolved.
If the problem is not resolved, proceed to Test Step 4.
Note: Cold weather adversely affects the characteristics of the fuel. Refer to the engine Operation and Maintenance Manual for information on improving the characteristics of the fuel during cold-weather operation.
Table 4
Required Tooling for Fuel Pressure Sensor
8t-7860 Connector
110-6349 Fitting As
8t-0855 Pressure Gauge
6v-3990 Coupler
Illustration 1 g03758136
C9.3 Engines
(1) Fuel temperature sensor
(2) Unfiltered fuel pressure sensor
(3) Fuel pressure sensor
(4) Fuel filter base Note: Do not use location (2) for measuring the fuel pressure. Follow the steps below.
Illustration 2 g03758137
C13 - C18 Engines
(5) Fuel temperature sensor
(6) Fuel sampling port
(7) Fuel pressure sensor
(8) Fuel filter base Note: Do not use location (6) for measuring the fuel pressure. Follow the steps below.
Table 5
Troubleshooting Test Steps Values Results
4. Check the Fuel Pressure Sensor
A. Record the fuel pressure from Cat ET. Record the value in Table 6.
B. Remove the fuel pressure sensor .
C. Install a 8t-7860 Connector into the port of the pressure sensor .
D. Install the 110-6349 Fitting As onto the 8t-7860 Connector.
E. Install a 8t-0855 Pressure Gauge onto a 6v-3990 Coupler.
F. Install the 6v-3990 Coupler onto the 110-6349 Fitting As.
G. Record the fuel pressure from Cat ET and on the pressure gauge. Record the data in Table 6.
Pressure Sensor
Result: The gauge value of the fuel pressure is within 69 kPa (10 psi) of the fuel pressure reading shown in ET.
Proceed to Test Step 5.
Result: The gauge value of the fuel pressure is not within 69 kPa (10 psi) of the fuel pressure reading shown in ET.
Repair: Replace the pressure sensor. Verify that the problem has been resolved.
If the problem is not resolved, proceed to Test Step 5.
Table 6
Engine RPM Fuel pressure from Cat ET Fuel pressure from the mechanical gauge
800
1800
Table 7
Troubleshooting Test
Parts screw Mercury:
20784
20784 SCREW, CHECK UNIT ADAPTOR TO BOTTOM COWL (1 1/2")
1020100, 1020208, 1035207, 1200203, 1500100, 1500101, 1500205, 1500206
48408
48408 SCREW, STRIP AND SEAL TO DRIVE SHAFT HOUSING (1/2")
1006201DB, 1006201PD, 1006201RB, 1006201VB, 1006206, 1006211RD, 1007208, 1007209, 1008211RD, 1010207VB, 1010208, 1011201DB, 1016207PD, 1016207RB, 1016207SB, 10202014D, 1020201BC, 1020201DB, 1020201VB, 1020208, 1031203PD, 1031203UD, 1040206, 1040208,
22968
22968 SCREW, CENTER MAIN BEARING CLAMPING
1075524, 1080500, 1080508, 1090520, 1090524, 1090528, 1115100, 1115503, 1115520, 1115523, 1115525, 1115528, 1135100, 1140520, 1140528, 1140629, 1150503, 1150538, 1150625, 1650100, 1800100, 1850503, 1850506
32866
32866 SCREW, INLET COVER TO BOAT (2")
1070500, 1080500, 1090520, 1090528, 1115100, 1115473WD, 1115503, 1115520, 1115523, 1115525, 1115528, 11354120D, 1135412GD, 1135412MD, 1135412SD, 1135412VD, 1135412WD, 1135473UD, 1135473VD, 1140520, 1140528, 1140629, 1150413SD, 1150413VD, 1150413WD, 1
74824
74824 SCREW, CRANKCASE TO CYLINDER BLOCK (1 1/8")
1020208, 1035204, 1035207, 1040200, 1040208, 1050312BC, 1075524, 1080500, 1090520, 1090524, 111047JHD, 1115473WD, 1115520, 1115523, 1115525, 11354120D, 1135412GD, 1135412MD, 1135412SD, 1135412VD, 1135412WD, 1135473UD, 1135473VD, 1135473YD, 1135726, 1
73169
73169 SCREW, END CAP (1")
1050312BC, 1060504, 1070500, 1075524, 1080500, 1080508, 1090520, 1090524, 1115520, 1115523, 1115525, 1140520, 1140629, 1650506, 1700507, 1850506
73013
73013 SCREW, FUEL PUMP (1-1/2")
1075524, 1090520, 1115520, 1115523, 1135726, 1140520, 1140629, 1175626, 1200628, 1250422GD
91026