69034 SCREW, UPPER END CAP MOUNTING (1") Mercury
1035204, 1035207, 1040200, 1040208, 1050312BC, 1060504, 1070500, 1075524, 1080500, 1090520, 1090524, 1090528, 1115520, 1115523, 1115525, 1115528, 11354120D, 1135412GD, 1135412MD, 1135412SD, 1135412VD, 1135473UD, 1135473VD, 1135726, 1140520, 1140528,
SCREW
Price: query
Rating:
Compatible models:
1035204
1035207
1040200
1040208
1050312BC
1060504
1070500
1075524
1080500
1090520
1090524
1090528
1115520
1115523
1115525
1115528
11354120D
1135412GD
1135412MD
1135412SD
1135412VD
1135473UD
1135473VD
1135726
1140520
1140528
1140629
1150413SD
1150413VD
1150453BD
1150453GD
1150453JD
1150538
1150625
1150628
1175412GD
1175413LD
1175413MD
1175626
1200412GD
1200413GD
1200628
1220727
1225620
1650503
1650506
1700507
Mercury
Mercury entire parts catalog list:
- CYLINDER BLOCK CRANKCASE AND COVERS » 69034
- CYLINDER BLOCK AND THERMOSTAT » 69034
- CYLINDER BLOCK CRANKCASE AND COVERS » 69034
- CYLINDER BLOCK AND THERMOSTAT » 69034
1040208 1978,1979
1050312BC 1988,1989,1990
- CYLINDER BLOCK » 69034
1070500 1980,1982,1983
1075524 1984,1985,1986
1080500 1980,1982,1983
1090520 1980,1982,1983
1090524 1984,1985,1986,1987,1988
1090528 1978,1979
1115520 1980,1982,1983
1115523 1973
1115525 1985
1115528 1978,1979
11354120D 1990,1991
- CYLINDER BLOCK AND END CAPS » 69034
- CYLINDER BLOCK AND END CAPS » 69034
- CYLINDER BLOCK AND END CAPS » 69034
- CYLINDER BLOCK AND END CAPS » 69034
- CYLINDER BLOCK AND END CAPS » 69034
- CYLINDER BLOCK AND END CAPS » 69034
- CYLINDER BLOCK AND END CAPS » 69034
- CYLINDER BLOCK AND END CAPS » 69034
1140528 1978,1979
1140629 1979
1150413SD 1996,1997,1998
- CYLINDER BLOCK AND END CAPS » 69034
- CYLINDER BLOCK AND END CAPS » 69034
- CYLINDER BLOCK AND END CAPS » 69034
- CYLINDER BLOCK AND END CAPS » 69034
- CYLINDER BLOCK AND END CAPS » 69034
1150625 1985
- CYLINDER BLOCK AND END CAPS » 69034
- CYLINDER BLOCK AND END CAPS » 69034
- CYLINDER BLOCK AND END CAPS » 69034
- CYLINDER BLOCK AND END CAPS » 69034
- CYLINDER BLOCK AND END CAPS » 69034
- CYLINDER BLOCK AND END CAPS » 69034
- CYLINDER BLOCK AND END CAPS » 69034
- CYLINDER BLOCK AND END CAPS » 69034
- CYLINDER BLOCK AND END CAPS » 69034
- CYLINDER BLOCK AND END CAPS » 69034
- CYLINDER BLOCK AND END CAPS » 69034
1650506 1976
1700507 1977,1978,1979
Information:
Illustration 1 g00829791
Schematic
Illustration 2 g01007607
P2 ECM connector
Illustration 3 g01007609
P1 ECM connector
Illustration 4 g00810608
Sensor connectorTest Step 1. Disconnect the ECM Connectors
Turn the keyswitch to the OFF position.
Connect the Caterpillar Electronic Technician (Cat ET) to the service tool connector.
Disconnect the P1 ECM connector and the P2 ECM connector from the ECM.
Check the connectors for corrosion and moisture.
Connect a 140-2266 Cable (Seventy-Pin Breakout) at the J1/P1 ECM connector.
Turn the keyswitch to the ON position.
Check for active diagnostic codes on Cat ET.Note: An open circuit diagnostic code should be active for all of the engine pressure sensors.Expected Result:The 5 volt diagnostic codes are not active. An open circuit diagnostic code is active for all of the engine pressure sensors.Results:
OK - The 5 volt diagnostic codes are not active.Repair: Reconnect the P2 ECM connector. Remove the breakout T. Reconnect the P1 ECM connector. Proceed to Test Step 2.
Not OK - The 5 volt diagnostic codes are still active.Repair: Connect a test ECM.If the test ECM fixes the problem, reconnect the suspect ECM.If the problem returns, permanently install the new ECM.Verify that the repair eliminates the problem.STOPTest Step 2. Disconnect the Sensors
Turn the keyswitch to the ON position.
Monitor the active diagnostic code screen on Cat ET.
Disconnect the pressure sensors one at a time. Wait for 30 seconds after each pressure sensor is disconnected.Note: The 5 volt diagnostic code will become inactive if a pressure sensor is the cause of the 5 volt diagnostic code.
Ensure that all of the pressure sensors are disconnected.Expected Result:The 5 volt diagnostic code is still active when all of the pressure sensors are disconnected.Results:
OK - The 5 volt diagnostic code is still active.Repair: Leave all of the pressure sensors disconnected. Proceed to Test Step 4.
Not OK - The 5 volt diagnostic code disappears when the pressure sensors are disconnected. Repair: Reconnect all of the pressure sensors except the suspect sensor. Proceed to Test Step 3.Test Step 3. Check the Signal Wire
Turn the keyswitch to the ON position.Note: The suspect sensor should be disconnected.
Measure the voltage between terminal C (Signal) and terminal B (Common) of the connector for the suspect sensor on the engine harness.Expected Result:The voltage is less than 7.0 VDC.Results:
OK - The voltage is less than 7.0 VDC.Repair: Temporarily connect a new sensor.If the problem is resolved with the new sensor, reconnect the suspect sensor.If the problem returns, replace the suspect sensor.Verify that the repair eliminates the problem.STOP
Not OK - The voltage is greater than 7.0 VDC.Repair: Inspect the signal wire for a short circuit to a voltage source.Repair the signal wire or replace the signal wire.Verify that the repair eliminates the problem.STOPTest Step 4. Determine the Condition that is Present
Turn the keyswitch to the ON position.
Access the active diagnostic code screen on Cat ET.Expected Result:262-03 or 262-04 is active.Results:
262-03 - Proceed to Test Step 5.
262-04 - Proceed to Test Step 7.Test Step 5. Measure the 5 Volt Supply to the Sensor
Turn the keyswitch to the ON position.Note: All of the pressure sensors should be disconnected.
Measure the voltage between terminal A (+5V) and chassis ground for each pressure sensor.Expected Result:The voltage is 5.0 0.16 VDC.Results:
OK - The 5 volt supply is within the range. Proceed to Test Step 6.
Not OK - The voltage is greater than 5.16 volts.Repair: Check the 5 volt supply wire for a short to a higher voltage source.Repair the 5 volt supply wire or replace the 5 volt supply wire.Verify that the repair eliminates the problem.STOPTest Step 6. Check the Common Wire
Turn the keyswitch to the ON position.
Measure the voltage between terminal A (+5V) and terminal B (Common) on all of the pressure sensors.
While the voltage is monitored, perform a 45 N (10 lb) pull test on the common wires for the 5 volt supply.
P2:3 (Common)
P1:3 (Common)Expected Result:The voltage is 5.0 0.16 VDC.Results:
OK - The voltage is within the range.Repair: If the problem is intermittent, refer to Troubleshooting, "Electrical Connectors - Inspect".STOP
Not OK - The voltage is not within the range.Repair: Inspect the common wire for an open circuit.Repair the common wire or replace the common wire.Verify that the repair eliminates the problem.STOPTest Step 7. Check the Resistance of the Harness
Turn the keyswitch to the OFF position.
Verify that all of the sensors are disconnected.
Measure the resistance between terminal A (+5V) and terminal B (Common) of each pressure sensor connector.Expected Result:The resistance is greater than 20,000 Ohms, or "OL" is displayed on the multimeter.Results:
OK - The 5 volt supply and the pressure sensor common are not shorted.Repair: Check the 5 volt supply for a short to ground.Repair the 5 volt supply wire or replace the 5 volt supply wire.Verify that the repair eliminates the problem.STOP
Not OK - There is a short between the 5 volt supply and the pressure sensor common.Repair: Locate the short between the 5 volt supply and the pressure sensor common.Repair the faulty wiring or replace the faulty wiring.Verify that the repair eliminates the problem.STOP
Parts screw Mercury:
52195
52195 SCREW(SHORT)
1005200, 1020100, 1020202, 1035204, 1035207, 1040100, 1040102, 1040200, 1040206, 1040208, 1045205, 1075101, 1075202, 1090520, 1090524, 1090528, 1110100, 1110102, 1115100, 1115503, 1115520, 1115523, 1115525, 1115528, 1135100, 1140520, 1140528, 1140629
37655
37655 SCREW (39)(40)
1040100, 1050200, 1050312BC, 1060504, 1070500, 1075101, 1080500, 1080508, 1090520, 1110100, 1115100, 1115503, 1115520, 1115523, 1115525, 1135100, 1140520, 1150503, 1150625, 1150628, 1175626, 1200203, 1200628, 1500101, 1500205, 1500206, 1650100, 16505
54803
54803 SCREW, CONNECTING ROD
1040200, 1040208, 1070500, 1080500, 1080508, 1090520, 1090528, 1115100, 1115503, 1115520, 1115523, 1115525, 1115528, 1135100, 1140520, 1140528, 1140629, 1150503, 1150538, 1150625, 1400100, 1402202, 1402205, 1650502, 1650503, 1650506, 1700507, 1800100
55337
55337 SCREW, THROTTLE CONTROL LEVER TO CYLINDER BLOCK (1 3/4")
1035204, 1035207, 1040200, 1040208, 1045217, 1050200, 1050312BC, 1060504, 1070500, 1075524, 1080500, 1080508, 1090524, 1115525, 11354120D, 1135412GD, 1135726, 1150453BD, 1150453GD, 1150453JD, 1150625, 1150628, 1175412GD, 1175413LD, 1200412GD, 1200413
57021
57021 SCREW, STATOR TO UPPER END CAP (7/8")
1135100, 1500101, 1500205, 1650100, 1650502, 1650503, 1800100
57841
57841 SCREW, STARTER MOTOR COVER TO CRANKCASE (2 3/4")
1075524, 1080500, 1080508, 1090520, 1090524, 1090528, 1115503, 1115520, 1115523, 1115525, 1115528, 1140520, 1140528, 1140629, 1150503, 1150538, 1150625, 1650502, 1850506
69052
69052 SCREW, SWITCH BOX PLATE ATTACHING (1/2")
1020208, 1040208, 1090528, 1115528, 1140528, 1140629, 1150538, 1200203, 1402205, 1650503
69035
69035 SCREW, GROUND WIRE TO STARTER MOTOR (5/8")
1035204, 1035207, 1040200, 1040208, 10402139D, 1045217, 1050200, 1050302SD, 1050312BC, 1050312LD, 1060504, 1070312BC, 1070500, 1070717, 1075217DD, 1075217FD, 1075217PD, 1075217VD, 10752L7DF, 10752L7FF, 1075317DB, 1075317FB, 10754120D, 1075412DB, 1075