804525001 SCREW PACKAGE, (2 Per)(M5 x 10) Mercury
1075D73FY, 1075D73HY, 1090D73CD, 111047JHD, 1115P73HY, 1115P73HY, 1125D73HY, 1135D73FT, 1150P73HY, 1175P73HY, 1200D73ET, 1200D73HT, 1200E73EY, 1200E73HY, 1225P73DD, 1225P73ED, 1225P73HD, 1225P83ED, 1226P73ED, 1250P73ED, 1250P73HD, 1250P83ED, 1251P73E
SCREW
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Mercury entire parts catalog list:
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- FUEL RAIL » 804525001
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- FUEL RAIL » 804525001
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- FUEL RAILS 250 » 804525001
- FUEL RAILS 200-225 » 804525001
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- FUEL RAILS » 804525001
- FUEL RAILS » 804525001
- FUEL SYSTEM » 804525001
- FUEL SYSTEM » 804525001
- FUEL SYSTEM » 804525001
- FUEL SYSTEM » 804525001
- FUEL SYSTEM » 804525001
- FUEL SYSTEM » 804525001
- FUEL SYSTEM » 804525001
- FUEL SYSTEM » 804525001
- FUEL SYSTEM » 804525001
- FUEL SYSTEM » 804525001
Information:
Probable Causes
Active codes and logged codes
Electrical connections
Unstable fuel supply
Switches
Circuit protection
Engine speed/timing
Table 1
Associated Diagnostic Trouble Codes
J1939 Code CDL Code
3719-0 E995 (3)
3719-16 E995 (2) Recommended Actions
Note: The procedures have been listed in order of probability. Complete the procedures in order.
Table 2
Troubleshooting Test Steps Values Results
1. Active Codes and Logged Codes
A. Certain diagnostic codes and/or event codes may cause an engine shutdown. Connect the electronic service tool and check for active codes and for logged codes.
B. Use the electronic service tool to check for associated diagnostic trouble codes. Refer to Table 1
Codes
Result: There are associated diagnostic trouble codes active or logged.
Repair: Troubleshoot any active or logged associated diagnostic trouble codes before continuing with this procedure.
Result: There are no associated diagnostic trouble codes active or logged.
Proceed to Test Step 2.
2. Electrical Connections
A. Check for the correct installation of the ECM J1/P1 and the J2/P2 connectors. Check for correct installation of the fuel injector connectors.
Connectors
Result: There are suspect connectors.
Repair: Perform the "Wiggle Test" on the electronic service tool.
Repair or replace connectors that are suspect.
Result: There are no suspect connectors.
Proceed to Test Step 3.
3. Electrical Connections
A. Check the power and ground connections to the ECM. Refer to Troubleshooting, "Electrical Power Supply - Test".
Electrical Connectors
Result: The electrical connections are OK.
Proceed to Test Step 4.
Result: The electrical connections are not OK.
Repair: Repair or replace the damaged connectors. Verify that the repair eliminated the fault.
4. Unstable Fuel Supply
A. Inspect the fuel system. Refer to Systems Operation/Testing and Adjusting, "Fuel System - Inspect" for additional information.
Cold weather adversely affects the characteristics of the fuel. Refer to the engine Operation and Maintenance Manual, "Cold Weather Operation" for further information.
B. Check fuel quality. Check the fuel tank for debris or foreign objects which may block the fuel supply.
Fuel
Result: The fuel quality is OK.
Proceed to Test Step 5.
Result: The fuel quality is not OK.
Repair: Replace the fuel. Verify that the repair eliminated the fault.
5. Switches
A. Check the keyswitch input to the ECM.
B. Check any engine shutdown switches and associated wiring.
Switches
Result: The shutdown switches and wiring are OK.
Proceed to Test Step 6.
Result: The shutdown switches and wiring are not OK.
Repair: Make the necessary repairs, Verify that the repair eliminated the fault.
6. Circuit Protection
A. Inspect the wires and connectors to all circuit protection for the engine.
B. Check the device for circuit protection.
Circuit protection
Result A circuit protection device is tripped.
Repair: Reset the circuit breaker if a circuit breaker is tripped. If necessary, replace blown fuses. Prior to returning the engine to service, determine the condition that caused the circuit breaker to trip or the fuse to blow. Make the necessary repairs.
Result The circuit protection is OK.
Proceed to Test Step 7.
8. Engine Speed/Timing Sensors
A. Inspect the connectors for the engine speed/timing sensors.
B. Crank the engine. If the engine starts and no speed timing codes are logged, the speed timing circuit is operating correctly.
Speed/Timing
Result: The Speed/Timing sensor circuit is not operating correctly.
Repair: Test the speed/timing circuit. Refer to Troubleshooting, "Speed/Timing `- Test". Verify that the repair eliminated the fault.
If the fault is still present, contact the Dealer Solutions Network (DSN).
Active codes and logged codes
Electrical connections
Unstable fuel supply
Switches
Circuit protection
Engine speed/timing
Table 1
Associated Diagnostic Trouble Codes
J1939 Code CDL Code
3719-0 E995 (3)
3719-16 E995 (2) Recommended Actions
Note: The procedures have been listed in order of probability. Complete the procedures in order.
Table 2
Troubleshooting Test Steps Values Results
1. Active Codes and Logged Codes
A. Certain diagnostic codes and/or event codes may cause an engine shutdown. Connect the electronic service tool and check for active codes and for logged codes.
B. Use the electronic service tool to check for associated diagnostic trouble codes. Refer to Table 1
Codes
Result: There are associated diagnostic trouble codes active or logged.
Repair: Troubleshoot any active or logged associated diagnostic trouble codes before continuing with this procedure.
Result: There are no associated diagnostic trouble codes active or logged.
Proceed to Test Step 2.
2. Electrical Connections
A. Check for the correct installation of the ECM J1/P1 and the J2/P2 connectors. Check for correct installation of the fuel injector connectors.
Connectors
Result: There are suspect connectors.
Repair: Perform the "Wiggle Test" on the electronic service tool.
Repair or replace connectors that are suspect.
Result: There are no suspect connectors.
Proceed to Test Step 3.
3. Electrical Connections
A. Check the power and ground connections to the ECM. Refer to Troubleshooting, "Electrical Power Supply - Test".
Electrical Connectors
Result: The electrical connections are OK.
Proceed to Test Step 4.
Result: The electrical connections are not OK.
Repair: Repair or replace the damaged connectors. Verify that the repair eliminated the fault.
4. Unstable Fuel Supply
A. Inspect the fuel system. Refer to Systems Operation/Testing and Adjusting, "Fuel System - Inspect" for additional information.
Cold weather adversely affects the characteristics of the fuel. Refer to the engine Operation and Maintenance Manual, "Cold Weather Operation" for further information.
B. Check fuel quality. Check the fuel tank for debris or foreign objects which may block the fuel supply.
Fuel
Result: The fuel quality is OK.
Proceed to Test Step 5.
Result: The fuel quality is not OK.
Repair: Replace the fuel. Verify that the repair eliminated the fault.
5. Switches
A. Check the keyswitch input to the ECM.
B. Check any engine shutdown switches and associated wiring.
Switches
Result: The shutdown switches and wiring are OK.
Proceed to Test Step 6.
Result: The shutdown switches and wiring are not OK.
Repair: Make the necessary repairs, Verify that the repair eliminated the fault.
6. Circuit Protection
A. Inspect the wires and connectors to all circuit protection for the engine.
B. Check the device for circuit protection.
Circuit protection
Result A circuit protection device is tripped.
Repair: Reset the circuit breaker if a circuit breaker is tripped. If necessary, replace blown fuses. Prior to returning the engine to service, determine the condition that caused the circuit breaker to trip or the fuse to blow. Make the necessary repairs.
Result The circuit protection is OK.
Proceed to Test Step 7.
8. Engine Speed/Timing Sensors
A. Inspect the connectors for the engine speed/timing sensors.
B. Crank the engine. If the engine starts and no speed timing codes are logged, the speed timing circuit is operating correctly.
Speed/Timing
Result: The Speed/Timing sensor circuit is not operating correctly.
Repair: Test the speed/timing circuit. Refer to Troubleshooting, "Speed/Timing `- Test". Verify that the repair eliminated the fault.
If the fault is still present, contact the Dealer Solutions Network (DSN).
Parts screw Mercury:
40011107
40011107 SCREW, HOUSING TO ADAPTOR PLATE (16MM)
1006201DB, 1006201PD, 1006201RB, 1006201VB, 1006206, 1006211RD, 1008211RD, 1010207VB, 1011201DB, 1016207PD, 1016207RB, 1016207SB, 10202014D, 1020201BC, 1020201DB, 1020201VB, 1031203PD, 1031203UB, 1031203UD, 1031207ZF, 1031312DB, 1040213YL, 1041312UB,
47994
47994 SCREW-TOP
10402139D, 1200D73ET, 1225P73DD, 1225P73ED, 1225P73HD, 1225P83ED, 1226P73ED, 1250P73ED, 1250P73HD, 1250P83ED, 1251P73ED, 192647GHD, 192847GHD, 1A40302HZ, 1A40303KZ, 1A40311HZ, 1A40403HZ, 1A40412HZ, 1A41452EZ, 1A51411HZ, 1A51412HZ, 1A51452EZ, 1A60351E
878609
878609 SCREW, (#10-16 x .600)
1031203UB, 1031203UD, 1031207ZF, 1031312DB, 1040213YL, 1043203DD, 1043203VD, 1043213DD, 1043302DD, 1043411DD, 1043412DB, 1043412DD, 1050302DB, 1050302FB, 1050302FD, 1050312FB, 1050411DD, 1050412DB, 1050412DD, 1050412FB, 1050412FD, 1055207DB, 1055207V
821301 45
821301 45 SCREW, (M10 x 45)
1075D73FY, 1075D73HY, 1090D73CD, 1115P73HY, 1115P73HY, 1125D73HY, 1200453CD, 1200453EY, 1200453HY, 1200473UD, 1200473VD, 1200473WD, 1200473YD, 1200D73AD, 1200D73CD, 1200D73ET, 1200D73HT, 1200E73EY, 1200E73HY, 1225413EY, 1225413ZD, 1225423EY, 1225424E
804526
804526 SCREW PACKAGE, (M5 x 16) (2 Per)
111047JHD, 1115473WD, 1135473VD, 1135473YD, 1135D73CD, 1135D73FT, 1150P73HY, 1175P73HY, 1200473VD, 1200473WD, 1200473YD, 1200D73AD, 1200D73CD, 1200D73ET, 1200D73HT, 1200E73EY, 1200E73HY, 1225E73AD, 1225P73DD, 1225P73ED, 1225P73HD, 1225P83ED, 1226P73E
824460 35
824460 35 SCREW, (M8 x 35)
1075D73FY, 1075D73HY, 1090D73CD, 1115473WD, 1115P73HY, 1115P73HY, 1125D73HY, 1135473YD, 1135D73CD, 1135D73FT, 1200473WD, 1200473YD, 1200D73AD, 1200D73CD, 1225E73AD
821273 45
79953Q04
79953Q04 SCREW KIT, Drain
111047JHD, 1115P73HY, 1115P73HY, 1175P73HY, 1225P73HD, 1250P73HD, 192647GHD, 192847GHD, 1A40302HZ, 1A40303KZ, 1A40311HZ, 1A40403HZ, 1A40412HZ, 1A41452EZ, 1A51411HZ, 1A51412HZ, 1A51452EZ, 1A60351EZ, 1A60412HZ, 1A60452EZ, 1A60452HZ, 1A60463EZ, 1A6C411K