39627 SPRING Mercury
1003203, 1004200, 1005200, 1006201DB, 1006201PD, 1006201RB, 1006201VB, 1006206, 1006211RD, 1007208, 1007209, 1008211RD, 1010207VB, 1010208, 1011201DB, 1016207PD, 1016207RB, 1018204, 1020100, 1020201BC, 1020202, 1020208, 1040100, 1040102, 1040206, 104
SPRING
Price: query
Rating:
Compatible models:
1003203
1004200
1005200
1006201DB
1006201PD
1006201RB
1006201VB
1006206
1006211RD
1007208
1007209
1008211RD
1010207VB
1010208
1011201DB
1016207PD
1016207RB
1018204
1020100
1020201BC
1020202
1020208
1040100
1040102
1040206
1045205
1075101
1075202
1075204
1110100
1110102
1110204
1200203
1B25211UF
Mercury
Mercury entire parts catalog list:
- DRIVE SHAFT HOUSING » 39627
- BOTTOM COWL » 39627
- SHIFT CONTROL LINKAGE » 39627
- THROTTLE AND SHIFT LINKAGE » 39627
- THROTTLE AND SHIFT LINKAGE(TILLER HANDLE SHIFT) » 39627
- THROTTLE AND SHIFT LINKAGE(SIDE SHIFT) » 39627
- THROTTLE AND SHIFT LINKAGE(TILLER HANDLE MODELS) » 39627
- THROTTLE AND SHIFT LINKAGE(SIDE SHIFT) » 39627
- THROTTLE AND SHIFT LINKAGE » 39627
- THROTTLE AND SHIFT LINKAGE (TILLER HANDLE SHIFT MODELS) » 39627
- THROTTLE AND SHIFT LINKAGE (SIDE SHIFT MODELS) » 39627
- THROTTLE AND SHIFT LINKAGE(TILLER HANDLE SHIFT) » 39627
- THROTTLE AND SHIFT LINKAGE(TILLER HANDLE MODELS) » 39627
- THROTTLE AND SHIFT LINKAGE(SIDE SHIFT) » 39627
- SHIFT CONTROL LINKAGE » 39627
- BOTTOM COWL AND SHIFT LINKAGE » 39627
- THROTTLE AND SHIFT LINKAGE(TILLER HANDLE SHIFT) » 39627
- THROTTLE AND SHIFT LINKAGE(SIDE SHIFT) » 39627
- THROTTLE AND SHIFT LINKAGE (TILLER HANDLE SHIFT MODELS) » 39627
- THROTTLE AND SHIFT LINKAGE (SIDE SHIFT MODELS) » 39627
1010208 1978
- SHIFT CONTROL LINKAGE » 39627
1016207PD 1994
- THROTTLE AND SHIFT LINKAGE(SIDE SHIFT) » 39627
- THROTTLE AND SHIFT LINKAGE(TILLER HANDLE SHIFT) » 39627
- THROTTLE AND SHIFT LINKAGE(TILLER HANDLE MODELS) » 39627
- THROTTLE AND SHIFT LINKAGE(SIDE SHIFT) » 39627
1020100 1970
- SHIFT CONTROL LINKAGE » 39627
1020202 1972
- SHIFT CONTROL LINKAGE » 39627
- SHIFT CONTROL LINKAGE » 39627
- SHIFT CONTROL LINKAGE (40) » 39627
- SHIFT CONTROL LINKAGE (39) » 39627
- SHIFT CONTROL LINKAGE » 39627
- BOTTOM COWL » 39627
- SHIFT CONTROL LINKAGE » 39627
- SHIFT CONTROL LINKAGE » 39627
- SHIFT CONTROL LINKAGE » 39627
- SHIFT CONTROL LINKAGE » 39627
- SHIFT CONTROL LINKAGE » 39627
- SHIFT CONTROL LINKAGE » 39627
- SHIFT CONTROL LINKAGE » 39627
- SHIFT CONTROL LINKAGE » 39627
- SHIFT LINKAGE » 39627
Information:
1. Remove three bolts (3) used to fasten elbow to intake manifold. Remove elbow (2) and coupling (1). 2. Remove clip (6). Remove two bolts (4), tube assembly (5) and gasket from turbocharger. 3. Loosen hose clamps (7) on two hoses.4. Remove four bolts (9) and turbocharger (8) and gasket from engine.Install Turbocharger
1. Put a new gasket (3) in position on the exhaust manifold.2. Put 5P3931 Anti-Seize Compound on the threads of the four bolts that hold the turbocharger to the exhaust manifold.3. Put the turbocharger (2) in position on the exhaust manifold and install the four bolts that hold it in place. Tighten the nuts to a torque of 40 4 lb.ft. (54 5 N m).4. Install hoses on turbocharger and tighten hose clamps (1). 5. Install a new gasket and connect tube assemblies (4) and (5) to the turbocharger. 6. Install clip (8) on the tube assemblies.7. Inspect the rings on the coupling and make a replacement if necessary.8. Install coupling (6) and elbow (7) on the turbocharger. Install three bolts to hold elbow in position.Disassemble Turbocharger
start by:a) remove turbocharger 1. Put the turbocharger in position on tooling (A).2. Bend the tabs on the locks away from the bolts.3. Remove bolts (2), locks (1) and compressor housing (3). 4. Bend the tabs on the locks away from the bolts. Remove bolts (5), the locks and cartridge assembly (4) from exhaust housing (6). 5. Put the cartridge assembly in position on tooling (B).
Do not put a bending force on the shaft and wheel assembly when the nut is loosened.
6. Remove nut (7) from the shaft. 7. Push the shaft assembly (9) out of the cartridge assembly. 8. Remove wheel (8) from the cartridge.9. Remove seal ring (11) from the shaft assembly.10. Remove shroud (10) from the shaft.11. Bend the tabs on the locks away from the bolts. 12. Remove bolts (13) and locks (12).13. Remove the cartridge from backplate assembly (14). 14. Remove bearing (15) and collar (16) as a unit from the backplate assembly. 15. Remove bearing (15) from collar (16). 16. Remove seal ring (17) from collar (16). 17. Remove spring (18) from the backplate assembly. 18. Remove seal ring (19) from the cartridge housing. 19. Remove snap ring (21), bearing (20) and snap ring (22) from the cartridge housing. 20. Turn the cartridge housing over and remove snap ring (24), bearing (23) and snap ring (25).Assemble Turbocharger
1. Clean all parts thoroughly before they are assembled. Put clean engine oil on all parts. 2. Install snap ring (2), bearing (3) and snap ring (1) in the cartridge housing. 3. Turn the cartridge housing over and install snap ring (5), bearing (6) and snap ring (4). 4. Put seal ring (7) in position on the cartridge housing. 5. Put seal ring (8) in position on collar (9). 6. Put bearing (10) in position on the collar. Bearing (10) must be installed on the collar with grooved side up as shown. 7. Put bearing (10) and the collar in position on the cartridge housing as a unit. Make an alignment of the holes in the bearing with dowels (11). 8. Put spring (12) in position in backplate (13). 9. Put shaft assembly (14) in position on tooling (A).10. Fill the groove in the shaft with 6V2055 High Vacuum Grease.11. Put seal ring (16) in position on th shaft assembly.12. Install shroud (15) as shown.13. Put the cartridge housing in position on shaft assembly (14). 14. Install the backplate, locks (18) and bolts (17). Tighten the bolts to a torque of 75-90 lb.in. (8.5-10.2 N m).15. Bend the tabs on locks (18) up against the bolts. 16. Put compressor wheel (19) in position and install the nut.
Do not put a bending force on the shaft and wheel assembly when the nut is tightened.
17. Tighten the nut to a torque of 20 lb.in. (2.3 N m) plus 100°. 18. Put cartridge assembly (20) in a vise as shown. Make sure soft (brass) jaws are used.19. Install tooling (C) on the cartridge assembly to check end play. The end play must be .001 - .004 in. (0.03 - 0.10 mm). 20. Put turbine housing (21) in position on the tool (B).21. Put cartridge assembly (20) in position in the turbine housing. 22. Put 5P3931 Anti-Seize Compound on bolts (23).23. Put locks (22) in position and install the bolts. Tighten the bolts to a torque of 115 15 lb.in. (13 1.7 N m). Bend the tabs on the locks against the bolts. 24. Put compressor housing (24) in position.25. Put locks (25) in position and install bolts (26). Tighten the bolts to a torque of 115 15 lb.in. (13 1.7 N m). Bend the tabs on the locks against the bolts. end by:a) install turbocharger
1. Put a new gasket (3) in position on the exhaust manifold.2. Put 5P3931 Anti-Seize Compound on the threads of the four bolts that hold the turbocharger to the exhaust manifold.3. Put the turbocharger (2) in position on the exhaust manifold and install the four bolts that hold it in place. Tighten the nuts to a torque of 40 4 lb.ft. (54 5 N m).4. Install hoses on turbocharger and tighten hose clamps (1). 5. Install a new gasket and connect tube assemblies (4) and (5) to the turbocharger. 6. Install clip (8) on the tube assemblies.7. Inspect the rings on the coupling and make a replacement if necessary.8. Install coupling (6) and elbow (7) on the turbocharger. Install three bolts to hold elbow in position.Disassemble Turbocharger
start by:a) remove turbocharger 1. Put the turbocharger in position on tooling (A).2. Bend the tabs on the locks away from the bolts.3. Remove bolts (2), locks (1) and compressor housing (3). 4. Bend the tabs on the locks away from the bolts. Remove bolts (5), the locks and cartridge assembly (4) from exhaust housing (6). 5. Put the cartridge assembly in position on tooling (B).
Do not put a bending force on the shaft and wheel assembly when the nut is loosened.
6. Remove nut (7) from the shaft. 7. Push the shaft assembly (9) out of the cartridge assembly. 8. Remove wheel (8) from the cartridge.9. Remove seal ring (11) from the shaft assembly.10. Remove shroud (10) from the shaft.11. Bend the tabs on the locks away from the bolts. 12. Remove bolts (13) and locks (12).13. Remove the cartridge from backplate assembly (14). 14. Remove bearing (15) and collar (16) as a unit from the backplate assembly. 15. Remove bearing (15) from collar (16). 16. Remove seal ring (17) from collar (16). 17. Remove spring (18) from the backplate assembly. 18. Remove seal ring (19) from the cartridge housing. 19. Remove snap ring (21), bearing (20) and snap ring (22) from the cartridge housing. 20. Turn the cartridge housing over and remove snap ring (24), bearing (23) and snap ring (25).Assemble Turbocharger
1. Clean all parts thoroughly before they are assembled. Put clean engine oil on all parts. 2. Install snap ring (2), bearing (3) and snap ring (1) in the cartridge housing. 3. Turn the cartridge housing over and install snap ring (5), bearing (6) and snap ring (4). 4. Put seal ring (7) in position on the cartridge housing. 5. Put seal ring (8) in position on collar (9). 6. Put bearing (10) in position on the collar. Bearing (10) must be installed on the collar with grooved side up as shown. 7. Put bearing (10) and the collar in position on the cartridge housing as a unit. Make an alignment of the holes in the bearing with dowels (11). 8. Put spring (12) in position in backplate (13). 9. Put shaft assembly (14) in position on tooling (A).10. Fill the groove in the shaft with 6V2055 High Vacuum Grease.11. Put seal ring (16) in position on th shaft assembly.12. Install shroud (15) as shown.13. Put the cartridge housing in position on shaft assembly (14). 14. Install the backplate, locks (18) and bolts (17). Tighten the bolts to a torque of 75-90 lb.in. (8.5-10.2 N m).15. Bend the tabs on locks (18) up against the bolts. 16. Put compressor wheel (19) in position and install the nut.
Do not put a bending force on the shaft and wheel assembly when the nut is tightened.
17. Tighten the nut to a torque of 20 lb.in. (2.3 N m) plus 100°. 18. Put cartridge assembly (20) in a vise as shown. Make sure soft (brass) jaws are used.19. Install tooling (C) on the cartridge assembly to check end play. The end play must be .001 - .004 in. (0.03 - 0.10 mm). 20. Put turbine housing (21) in position on the tool (B).21. Put cartridge assembly (20) in position in the turbine housing. 22. Put 5P3931 Anti-Seize Compound on bolts (23).23. Put locks (22) in position and install the bolts. Tighten the bolts to a torque of 115 15 lb.in. (13 1.7 N m). Bend the tabs on the locks against the bolts. 24. Put compressor housing (24) in position.25. Put locks (25) in position and install bolts (26). Tighten the bolts to a torque of 115 15 lb.in. (13 1.7 N m). Bend the tabs on the locks against the bolts. end by:a) install turbocharger
Parts spring Mercury:
27160
47744
47744 SPRING, DETENT - STEERING HANDLE
1020100, 1020202, 1040102, 1075101, 1075202, 1075204, 1110100, 1110102, 1110204, 1200203
30886
76177
5904
12734
42160
42160 SPRING
1006201DB, 1006201PD, 1006201RB, 1006201VB, 1006206, 1006211RD, 1008211RD, 1010207VB, 1011201DB, 1016207PD, 1016207RB
824994
824994 SPRING, Plate
1016207PD, 1016207RB, 1016207SB, 10202014D, 1020201DB, 1020201VB, 1031203PD, 1031203UB, 1031203UD, 1031207ZF, 1031312DB, 1040213YL, 1041312UB, 10432037D, 1043203DD, 1043203VD, 1043213DD, 1043302DD, 1043411DD, 1043412DB, 1043412DD, 1050302DB, 1050302F