812634 1 Mercury SPRING

Introduction
This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application. Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.Note: This kit does not contain rod bearings, main bearings, and thrust plates.Note: For more information, visit us at: electricpowersupport.cat.com.Note: For assistance with technical questions, contact your local Cat dealer.Reference Material
Table 1
Engine Model     Engine Serial Number Prefix     Package Serial Number Prefix     Engine Arrangements     Parts Book Media     Disassembly and Assembly Media    
3516 EPG    
S/N:1HZ     S/N:FDN     195-5874     SEBP3303     UENR0181    
197-9039
S/N:BPD 188-9442 SEBP3197     UENR5578    
237-0915
269-2013
S/N:BPD
S/N:NBR 289-0524 SEBP5738    
S/N:NBR 367-8100
S/N:ZAR 256-0760     SEBP4058     RENR5060    
S/N:YAW 325-9345     SEBP5406    
S/N:CTG S/N:BPJ     195-5886     SEBP3318     UENR0181    
S/N:ZAP 256-0757     SEBP4057     RENR5060    
256-0758
281-9204
S/N:YAT 325-9342     SEBP5405     RENR5060    
325-9343
328-2059
S/N:GZS S/N:GZS     260-3688     SEBP3935    
UENR0181    
260-3689
S/N:GZS 282-5210    
S/N:DD8 S/N:NBR     399-3452     SEBP5738     UENR5578    Note: For ordering reference material, contact your local Cat dealer.3516 Generator Set 464-6602 Major Overhaul Kit Consist
Table 2
464-6602 Major Overhaul Kit Consist    
Gasket Kits    
Part Number     Part Name     Qty    
463-9257     Single Cylinder Head Gasket Kit     16    
463-9569     Rear Structure Gasket Kit     1    
463-9811     Turbocharger Installation Gasket Kit     4    
464-0329     Oil Cooler and Lines Gasket Kit     1    
464-0331     Aftercooler and Lines Gasket Kit     1    
464-0483     Front Structure Gasket Kit     1    
Additional Parts Included in This Kit    
Part Number     Part Name     Qty    
1R-0726     Engine Oil Filter Element As     3    
1R-0756     Fuel Filter Element     5    
2W-0752     Gasket     6    
3K-0360     O-Ring Seal     2    
3P-0654     O-Ring Seal     2    
3S-9643     Lip Type Seal     6    
4W-0530     Retaining Ring     1    
4W-3027     Breather As     4    
4W-3100     Gasket     1    
5D-5957     O-Ring Seal     3    
5F-9657     O-Ring Seal     4    
5P-4892     O-Ring Seal     4    
5P-7818     O-Ring Seal     1    
5P-8210     O-Ring Seal     2    
5P-8872     O-Ring Seal     1    
6B-9202     Spring     2    
6F-4868     Gasket     2    
6V-1454     O-Ring Seal     4    
6V-3348     O-Ring Seal     8    
6V-3907     O-Ring Seal     4    
6V-4368     O-Ring Seal     4    
6V-4589     O-Ring Seal     4    
6V-5048     O-Ring Seal     24    
6V-5101     O-Ring Seal