824994 SPRING, Plate Mercury
1016207PD, 1016207RB, 1016207SB, 10202014D, 1020201DB, 1020201VB, 1031203PD, 1031203UB, 1031203UD, 1031207ZF, 1031312DB, 1040213YL, 1041312UB, 10432037D, 1043203DD, 1043203VD, 1043213DD, 1043302DD, 1043411DD, 1043412DB, 1043412DD, 1050302DB, 1050302F
SPRING
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Compatible models:
1016207PD
1016207RB
1016207SB
10202014D
1020201DB
1020201VB
1031203PD
1031203UB
1031203UD
1031207ZF
1031312DB
1040213YL
1041312UB
10432037D
1043203DD
1043203VD
1043213DD
1043302DD
1043411DD
1043412DB
1043412DD
1050302DB
1050302FB
1050302FD
1050312FB
1050411DD
1050412DB
1050412DD
1050412FB
1050412FD
1A30302ZB
1A40302FD
1A40311FZ
1B25203ZB
1B25211UF
1F08203VF
1F08261RF
1F10203VD
1F10352VD
1F13203FB
1F15201UD
1F25201UD
1F25203VD
1F30203VD
1F30203ZB
1F40203FD
1F40213FZ
1F40452YB
1F50352VD
1F50412RD
1F51452YB
Mercury
Mercury entire parts catalog list:
- THROTTLE AND SHIFT LINKAGE » 824994
- THROTTLE AND SHIFT LINKAGE » 824994
- THROTTLE AND SHIFT LINKAGE » 824994
1020201DB 2005,2006
1020201VB 1999,2000,2001,2002,2003,2004
1031203PD 1994,1995,1996,1997,1998,1999
- BOTTOM COWL » 824994
- BOTTOM COWL » 824994
- BOTTOM COWL » 824994
- BOTTOM COWL » 824994
- BOTTOM COWL » 824994
- BOTTOM COWL » 824994
- BOTTOM COWL » 824994
- BOTTOM COWL » 824994
- BOTTOM COWL » 824994
- BOTTOM COWL » 824994
- BOTTOM COWL » 824994
- BOTTOM COWL » 824994
- BOTTOM COWL » 824994
- BOTTOM COWL » 824994
- BOTTOM COWL » 824994
- BOTTOM COWL » 824994
- BOTTOM COWL » 824994
- BOTTOM COWL » 824994
- BOTTOM COWL » 824994
- BOTTOM COWL » 824994
- BOTTOM COWL » 824994
- BOTTOM COWL » 824994
- BOTTOM COWL » 824994
- BOTTOM COWL » 824994
- LINKAGE » 824994
- LINKAGE(SHORT) » 824994
- LINKAGE(SHORT) » 824994
- LINKAGE » 824994
- SHIFT LINKAGE » 824994
- THROTTLE LINKAGE » 824994
- THROTTLE LINKAGE (MANUAL) » 824994
- THROTTLE LINKAGE (ELECTRIC-REMOTE CONTROL) » 824994
1F10352VD 1999
- THROTTLE-SHIFT LINKAGE(NON-HANDLE MODELS) » 824994
- THROTTLE-SHIFT LINKAGE(HANDLE MODELS) » 824994
- THROTTLE LINKAGE (MANUAL) » 824994
- THROTTLE LINKAGE (ELECTRIC-REMOTE CONTROL) » 824994
1F15201UD 1998
- THROTTLE LINKAGE, NON-HANDLE MODELS » 824994
- THROTTLE LINKAGE, HANDLE MODELS » 824994
- LINKAGE » 824994
- LINKAGE » 824994
- LINKAGE(NON BIGFOOT) » 824994
- LINKAGE(NON BIGFOOT) » 824994
- LINKAGE » 824994
- LINKAGE » 824994
- LINKAGE(NON BIGFOOT) » 824994
- LINKAGE, NON-BIGFOOT » 824994
- LINKAGE (NON BIGFOOT) » 824994
- LINKAGE, NON-BIGFOOT » 824994
Information:
Table 1
DiagnosticTrouble Codes    
J1939 Code     CDL Code     Code Description     Comments    
190-8     190-8     Engine Speed Sensor : Abnormal Frequency, Pulse Width, or Period     The code is logged. The Electronic Control Module (ECM) can default to the secondary engine speed/timing sensor. The default will occur if a valid signal is not received from the primary engine speed/timing sensor. The engine will shut down only if the signals from the primary engine speed/timing sensor and the secondary engine speed/timing sensor are abnormal.    
723-8     342-8     Secondary Engine Speed Sensor : Abnormal Frequency, Pulse Width, or Period     The code is logged. If a valid signal is not received from the secondary engine speed/timing sensor, the ECM will default to the primary engine speed/timing sensor. The engine will shut down only if the signals from the primary engine speed/timing sensor and the secondary engine speed/timing sensor are abnormal.    The engine uses two engine speed/timing sensors. Both sensors detect the reference for engine speed and timing from a unique pattern on the camshaft gear. The ECM uses the pattern of the pulses in order to determine the position of the crankshaft. The ECM measures the time between the pulses that are created by the sensors as the gears rotate in order to determine rpm.Under normal operation, the secondary engine speed/timing sensor is used to determine timing for starting purposes. The secondary engine speed/timing sensor is used to determine when the piston in the No. 1 cylinder is at the top of the compression stroke. The primary engine speed/timing sensor is then used to determine engine speed and the signal from the secondary camshaft sensor is ignored.After locating the No. 1 cylinder, the ECM triggers each injector in the correct firing order and at the correct unit injector timing. The actual timing and duration of each injection is based on engine rpm and load. If the engine is running and the signal from the primary engine speed/timing sensor is lost, a slight change in engine performance will be noticed. The change will be noticed when the ECM performs the changeover to the secondary engine speed/timing sensor. Loss of the signal from the secondary engine speed/timing sensor during engine operation will not result in any noticeable change in engine performance. However, if the signal from the secondary engine speed/timing sensor is not present during start-up the following conditions may exist:
The engine may require a slightly longer amount of time to start up.
The engine may run rough for a few seconds until the ECM determines the proper firing order by using the primary engine speed/timing sensor only.The engine will start and the engine will run when only one sensor signal is present from either of the sensors. Loosing the signal from both of the sensors during engine operation will result in the termination of injection. The ECM will then shut down the engine. The loss of the signal from both of the sensors during start-up will prevent the engine from starting.Both sensors are magnetic sensors with an integral connector. The two sensors are not interchangeable. Do not switch the positions of the sensor. If the sensors are replaced, a timing calibration is not necessary for the engine.
Illustration 1 g01199875
Schematic for the engine speed/timing sensors
Table 2
Troubleshooting Test Steps    Values    Results    
1. Check the Engine Speed/Timing Circuit
A. Connect Caterpillar Electronic Technician (ET) to the service tool connector. Refer to Troubleshooting, "Electronic Service Tools", if necessary.
B. Turn the keyswitch to the ON position.
C. Monitor the "Engine Starting" screen in Cat ET
Start the engine and run the engine. The problem may occur when the engine is at any operating temperature. However, the problem is more likely to occur when the engine is at the normal operating temperature.
   
Circuit check    
Result: The engine started.
Proceed to Test Step 2.
Result: The engine did not start.
Proceed to Test Step 3.
   
2. Check for Diagnostic Codes
A. While the engine is running monitor Cat ET for diagnostic codes. Also monitor the "Engine Starting" screen for an engine speed/timing that is "Not Detected".
B. Wait at least 30 seconds for activation of the diagnostic codes. Look for these codes on Cat ET:
190-8
342-8
   
Diagnostic codes    
Result: There is an active diagnostic code or there is a timing pattern that is "Not Detected".
Proceed to Test Step 5.
Result: There is not an active diagnostic code and there is not a timing pattern that is "Not Detected".
Download the "Warranty Report" from the engine ECM. Troubleshoot any diagnostic codes that may be present.
Return the unit to service.
STOP
   
3. Check the Battery Voltage
A. Monitor the "Engine Starting" screen in Cat ET.
B. Monitor the battery voltage. Crank the engine for 5 seconds.    
Battery voltage    
Result: The battery voltage is OK.
Proceed to Test Step 4.
Result: The battery voltage is not OK.
Refer to Troubleshooting, "Engine Cranks but Does Not Start".
STOP
   
4. Check the Engine Speed and the Engine Speed/Timing Status
A. Monitor the "Engine Starting" screen in Cat ET.
B. Crank the engine for 5 seconds. While the engine is cranking, verify that the sensors show an acceptable cranking speed.
C. While the engine is cranking check the status of the engine speed/timing.    
Speed/timing status    
Result: The sensors show an acceptable cranking speed. The timing pattern shows "Detected".
Refer to Troubleshooting, "Engine Cranks but Does Not Start".
STOP
Result: A sensor does not show an acceptable cranking speed and/or the timing pattern shows "Not Detected".
Proceed to Test Step 5.
   
Illustration 2 g01180490
Typical left side engine view (1) Rear surface of the front timing gear housing (2) Mounting flange (3) Bracket
Table 3
Troubleshooting Test Steps    Values    Results    
5. Inspect the Sensor Assembly
A. Turn the keyswitch to the OFF position.
B. Visually inspect the sensor and the sensor assembly without removing the sensor assembly from the engine. Flanges (2) must be flush against the surface of the front timing gear housing (1) in order to ensure proper operation.
C. Inspect bracket (3). Verify that the bracket securely holds the flanges of the sensors flush
Parts spring Mercury:
11277
11277 SPRING
1006201DB, 1006201PD, 1006201RB, 1006201VB, 1006206, 1006211RD, 1008211RD, 1010207VB, 1011201DB, 1016207PD, 1016207RB, 10202014D, 1020201BC, 1020201DB, 1020201VB
42160
42160 SPRING
1006201DB, 1006201PD, 1006201RB, 1006201VB, 1006206, 1006211RD, 1008211RD, 1010207VB, 1011201DB, 1016207PD, 1016207RB
824993
824993 SPRING-BACKING
1031203PD, 1031203UB, 1031203UD, 1031207ZF, 1031312DB, 1040213YL, 1041312UB, 10432037D, 1043203DD, 1043203VD, 1043213DD, 1043302DD, 1043411DD, 1043412DB, 1043412DD, 1050302DB, 1050302FB, 1050302FD, 1050312FB, 1050411DD, 1050412DB, 1050412DD, 1050412F
850327
850327 SPRING
1050302SD, 1055207DB, 1055207UD, 1055207VB, 1075217DD, 1075217FD, 1075217PD, 1075217VD, 10752L7DF, 10752L7FF, 1075317DB, 1075317FB, 1075412DB, 1075412DD, 1075412DN, 1075412FB, 1075412FY, 1075D73FY, 1075D73HY, 1090412DB, 1090412DC, 1090412DD, 1090412D
825452
852778 3
86852 3
86852 3 SPRING
1006201DB, 1006201VB, 1010207VB, 1011201DB, 1020201DB, 1020201VB, 1031203UB, 1031203UD, 1031207ZF, 1031312DB, 1040213YL, 1043203DD, 1043203VD, 1043213DD, 1043302DD, 1043411DD, 1043412DB, 1043412DD, 1050302DB, 1050302FB, 1050302FD, 1050312FB, 1050411D
804024 6