55422 Mercury STUD, CONTROL PANEL TO BOAT (2")


55422 STUD, CONTROL PANEL TO BOAT (2") Mercury 111047JHD, 1115100, 1115503, 1115525, 11354120D, 1135412GD, 1150453JD, 1150503, 1150625, 1175412GD, 1175P73HY, 1200412GD, 1200D73AD, 1200D73CD, 1200D73ET, 1200D73HT, 1200E73EY, 1200E73HY, 1225E73AD, 1250422GD, 1256413WD, 1F08261RF, 1F10203VD, 1F10352 STUD
55422 STUD, CONTROL PANEL TO BOAT (2") Mercury
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Number on catalog scheme: 4
 

Mercury entire parts catalog list:

111047JHD 2006
1115100 1970,1971,1972
1115503 1973,1974,1976,1977
1115525 1985
11354120D 1990,1991
1135412GD 1989
1150453JD 1990
1150503 1973,1974,1975,1976,1977,1985
1150625 1985
1175412GD 1989
1175P73HY 2006
1200412GD 1989,1990
1200D73AD 2003
1200D73CD 2004,2005,2006
1200D73ET 2006,2007,2008
1200D73HT 2006
1200E73EY 2006,2007
1200E73HY 2006
1225E73AD 2003,2004,2005,2006
1250422GD 1989,1990,1991,1992,1993,1994
1256413WD 2000,2001,2002
1F08261RF 1995,1996,1997,1998
1F10203VD 1999,2000,2001,2002,2003,2004,2005
1F10352VD 1999
1F13203FB 2006
1F15201UD 1998

Information:


Table 1
Diagnostic Codes Table    
Code and Description    Conditions which Generate this Code    System Response    
262-3 5 Volt Sensor DC Power Supply voltage above normal     The analog sensor supply voltage is above normal for two seconds.
The Electronic Control Module (ECM) has been powered for three seconds.     The code is logged.
All sensors are set to default values.    
262-4 5 Volt Sensor DC Power Supply voltage below normal     The analog sensor supply voltage is below normal for two seconds.
The ECM has been powered for three seconds.    System OperationThe ECM supplies a regulated voltage of 5.0 0.2 VDC to the following sensors:
Atmospheric pressure sensor
Coolant temperature sensor
Engine oil pressure sensor
Fuel temperature sensor
Intake manifold air temperature sensor
Right turbocharger inlet pressure sensor
Turbocharger outlet pressure sensorThe supply voltage for the sensors is routed from the ECM to terminal A of each sensor connector. The sensor return for the sensors is routed from the ECM to terminal B of each sensor connector. The ECM provides short circuit protection for the internal power supply. A short circuit to the battery will not damage the internal power supply.Note: The sensors are not protected from overvoltage. A short from the supply line to the +Battery may damage the sensors. If the -3 diagnostic code is active, it is possible that a sensor has been damaged. Repair the sensor supply and check for any active sensor diagnostic codes in order to determine if a sensor has failed.
Illustration 1 g01409385
Typical schematicTest Step 1. Inspect Electrical Connectors and Wiring
Turn the keyswitch to the OFF position.
Remove electrical power from the ECM.
Illustration 2 g01139425
ECM (1) J1/P1 connectors (2) J2/P2 connectors
Thoroughly inspect the J2/P2 ECM connector. Inspect all of the connectors that are associated with the circuit.Refer to Troubleshooting, "Electrical Connectors - Inspect" for details.
Illustration 3 g01409630
P2 ECM connector (P2-30) Sensor return (P2-36) Sensor supply
Illustration 4 g01159881
Sensor connector (A) +5 V sensor supply (B) Sensor return (C) Signal
Perform a 45 N (10 lb) pull test on each of the wires in the ECM connectors that are associated with the circuit.
Check the ECM connector (allen head screw) for the proper torque. Refer to Troubleshooting, "Electrical Connectors - Inspect" for details.
Check the harness and wiring for abrasion and for pinch points from the sensors back to the ECM.Expected Result:All connectors, pins and sockets are completely coupled and/or inserted and the harness and wiring are free of corrosion, of abrasion and of pinch points.Results:
OK - The harness and connectors appear to be OK. Proceed to Test Step 2.
Not OK - There is a problem with the connectors and/or wiring.Repair: Repair the connectors or wiring and/or replace the connectors or wiring. Ensure that all of the seals are properly in place and ensure that the connectors are completely coupled.Verify that the repair eliminates the problem.STOPTest Step 2. Check for Active Diagnostic Codes
Connect Caterpillar Electronic Technician (ET) to the service tool connector.
Restore electrical power to the ECM.
Turn the keyswitch to the ON position.
Monitor the active diagnostic code screen on Cat ET. Check and record any active diagnostic codes. Look for the following diagnostic codes:
262-3
262-4 Note: Wait at least 30 seconds in order for the diagnostic codes to become active.Expected Result:No diagnostic codes are active.Results:
OK - No diagnostic code is active.Repair: The problem is no longer present. If the problem is intermittent, refer to Troubleshooting, "Electrical Connectors - Inspect".STOP
Not OK - A 262-3 or 262-4 diagnostic code is active at this time. Proceed to Test Step 3.Test Step 3. Disconnect the 5 Volt Sensor(s) while you Monitor the Active Diagnostic Codes
Monitor the active diagnostic code screen on Cat ET while you disconnect each 5 Volt sensor at the sensor connector. Check for an active 262-3 code or an active 262-4 code.Note: Wait at least 30 seconds in order for the diagnostic codes to become active.
Disconnect the following sensors one at a time:
Atmospheric pressure sensor
Coolant temperature sensor
Engine oil pressure sensor
Fuel temperature sensor
Intake manifold air temperature sensor
Right turbocharger inlet pressure sensor
Turbocharger outlet pressure sensorExpected Result:The diagnostic code deactivates when a particular sensor is disconnected.Results:
OK - The diagnostic code deactivates when a particular sensor is disconnected.Repair: Connect the suspect sensor. If the code returns, replace the sensor with a new sensor. Connect the connector(s). Verify that the problem is resolved.STOP
Not OK - The diagnostic code remains active after a sensor is disconnected. Leave the sensor disconnected. The sensor is not the cause of the diagnostic code. Proceed to Test Step 4.Test Step 4. Check the +5 V Supply Voltages at the ECM
Turn the keyswitch to the OFF position.
Disconnect the J2/P2 ECM connector.
Fabricate jumper wires that are long enough to be used to measure the supply voltages at the ECM connector. Crimp connector sockets to one end of each jumper wire.
Remove the wires from terminal locations P2-36 (+5 V sensor supply) and P2-30 (sensor return). Install a jumper wire into each of these terminal locations.
Reconnect the J2/P2 ECM connector.
Turn the keyswitch to the ON position.
Measure the voltage between the jumper wire in P2-36 (+5 V sensor supply) and the jumper wire in P2-30 (sensor return).
Turn the keyswitch to the OFF position.Expected Result:The voltage measurement is 5.0 0.2 VDC.Results:
OK - The voltage measurement is 5.0 0.2 VDC. The ECM is operating correctly.Repair: There is a problem with the harness. Repair the harness or replace the harness.STOP
Not OK - The voltage measurement is not 5.0 0.2 VDC.Repair: Replace the ECM. Refer to Troubleshooting, "ECM - Replace".STOP


Parts stud Mercury:

66021
 
66021 STUD
1003203, 1003209, 1005200, 1040100, 1040102, 1045205, 1150625, 1150628, 1175626, 1200628, 1225620
57933
 
57933 STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING
1035204, 1035207, 1040200, 1040208, 10402139D, 1045217, 1050200, 1050312BC, 1060504, 1070500, 1250422GD, 1300623, 1400100, 1402202, 1402205, 1500101, 1500205, 1500206, 1650502, 1650503, 1650506, 1700507
52898
 
52898 STUD, FILTER SCREEN TO CARBURETOR (1 1/8")
1115100, 1115503, 1115525, 1135100, 1150503, 1150625, 1500100, 1500101, 1650100, 1800100, 1850503
39937
 
39937 STUD, CHOKE ROD SPRING TO CARBURETOR (7/8")
1090520, 1090528, 1115100, 1115503, 1115520, 1115523, 1115525, 1115528, 1135100, 1140520, 1140528, 1140629, 1150503, 1150538, 1150625, 1800100, 1850503
21085
 
21085 STUD, ADJUSTING - CUT-OUT LIMIT SWITCH
1035204, 1045217, 1050200, 1060504, 1070500, 1080500, 1090520, 1090528, 1115100, 1115503, 1115520, 1115523, 1115525, 1115528, 1140520, 1140528, 1140629, 1150503, 1150538, 1150625
64280
 
64280 STUD, CARBURETOR MOUNTING (1 3/16")
1090520, 1090528, 1115503, 1115520, 1115523, 1115525, 1115528, 1140520, 1140528, 1140629, 1150503, 1150538, 1150625, 1850503
74732
 
74732 STUD
1135726, 1150625, 1150628, 1175626, 1200628, 1220727, 1225620
854819
STUD, (M10 x 1.5 x 97)
854819 STUD, (M10 x 1.5 x 97)
1F10203VD, 1F10352VD, 1F13203FB, 1F15201UD
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