823609A15 Mercury STOP SWITCH KIT, Throttle Handle


823609A15 STOP SWITCH KIT, Throttle Handle Mercury 1050302SD, 1050312LD, 1055207DB, 1055207UD, 1055207VB, 1075217DD, 1075217FD, 1075217PD, 1075217VD, 10752L7DF, 10752L7FF, 1075317DB, 1075317FB, 10754120D, 1075412DB, 1075412DD, 1075412DN, 1075412FB, 1075412FY, 1075D73HY, 1090412DB, 1090412DC, 1090412D STOP
823609A15 STOP SWITCH KIT, Throttle Handle Mercury
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Buy STOP SWITCH KIT, Throttle Handle 823609A15 Mercury genuine, new aftermarket parts with delivery
Number on catalog scheme: 10
 

Mercury entire parts catalog list:

1050302SD 1996,1997
1050312LD 1991,1992,1993,1994,1995,1996
1055207DB 2005,2006
1055207UD 1998
1055207VB 1999,2000,2001,2002,2003,2004
1075217DD 2005
1075217FD 2006
1075217PD 1994,1995,1996,1997,1998
1075217VD 1999,2000,2001,2002,2003,2004
10752L7DF 2005
10752L7FF 2006
1075317DB 2005
1075317FB 2006
10754120D 1990,1991,1992,1993
1075412DB 2005
1075412DD 2005
1075412DN 2005
1075412FB 2006
1075412FY 2006
1075D73HY 2006
1090412DB 2005,2006
1090412DC 2005
1090412DD 2005
1090412DN 2005
1090412DY 2005,2006
1090412FF 2010
1090412FY 2006
1090422DY 2005
1090422FF 2010
1090472DD 2005
1090472FF 2010
1090472FY 2006
1100412PD 1994,1995,1996,1997,1998
1100412VB 1999,2000,2001,2002,2003,2004
1115412DB 2005,2006
1115F13CC 2004,2005
1115F13FF 2006
1115F13YD 2001,2002,2003
1115P73HY 2009
1115P73HY 2006
1125D73HY 2009
1B75412CF 2004,2005
1B75413DF 2005,2006
1F75411WD 2000,2001,2002,2003
1F75413HD 2006

Information:


Table 1
Required Tools
Tool Part Number Part Description Qty
B 130-6993 Injector Seat Cleaning Brush 1
C 5P-0328 Wrench(1) 1
D 5P-0329 Wrench(1) 1
E 1P-0808 Multipurpose Grease -
(1) The wrench is part of the 9U-5106 Diesel Engine Tool Group.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Remove the protective plug in the unit injector opening. Carefully insert a screwdriver with a long blade through the unit injector opening until the screwdriver contacts the top of the piston. Withdraw the screwdriver, and check for the presence of fuel or engine oil on top of the piston. If present, use an oil sampling vacuum withdraw pump in order to remove the accumulation. Large liquid accumulation can cause a hydraulic lock and engine damage.
Illustration 1 g03745021Check torque of studs (9). Tighten stud (9) to a torque of 50 5 N m (37 4 lb ft).
Illustration 2 g01299165Note: Do not turn the trim screw while the fuel injector is being installed. The trim screw is used to calibrate the fuel injector in the factory. If the fuel injector has a loose trim screw, the fuel injector must be replaced.
Install new seals on fuel injector (6). The serrated portion of the flat seal must not line up with the coolant ports in the cylinder head. Note: The serrated seal is used with fuel injectors for engines that use heavy fuel oil. Other fuel injectors may not have a serrated seal.
Apply clean engine oil to the seals.
Use Tooling (B) and use a hand drill to clean the bore for the fuel injector in the cylinder head.Note: Apply Tooling (E) to the bore of the cylinder head for lubrication of the O-ring seals.
Do not let the tip of the unit injector contact any components. Damage to the tip will make replacement of the unit injector necessary.
Carefully place fuel injector (6) into the cylinder head. Be sure that dowels (7) on the fuel injector are around the bridge dowel. Be sure that the notch in fuel rack (8) engages with the round bolt in the fuel rack lever.
Illustration 3 g03745079
Do not tap on the top of the unit injector in order to seat the unit injector in the bore. Damage to the tip can occur. This will make replacement of the unit injector necessary.
Note: Be sure that the top surface of the clamp is parallel to the top surface of the cylinder head within 2.0 mm (0.08 inch).
If the clamp is not centered around the injector spring, contact between the spring and the clamp can occur when the engine is running. This could result in broken injector springs or hold-down clamp studs.
Do not reuse the injector clamp hold down nuts (5). Install new injector clamp hold down nuts (5) each time the injector is removed.
Install unit injector clamp (4) and nuts (5). Tighten nuts (5) evenly to move the fuel injector into position. Tighten nuts (5) to a torque of 35 5 N m (26 4 lb ft).
Inspect the area between the side of the fuel injector spring and the hold-down clamp. The clamp should be centered on the spring. The distance between the spring and the clamp must be approximately equal around the spring.
If the clamp is not centered on the spring, remove the nuts (5) that hold the clamps in place. Rotate the clamp for 180 degrees (1/2 turn) and repeat Steps 4 and 5.
After the nuts (5) are tightened, the lever and the fuel rack must move freely.
Synchronize the fuel control linkage. Refer to Testing and Adjusting, "Fuel Injector Synchronization".
Illustration 4 g01298982
Remove the protective caps and install fuel supply tube assembly (3) and fuel return tube assembly (2).


Parts stop Mercury:

57247
 
57247 STOP, RUBBER - STARTER MOTOR
10402139D, 1045217, 1050200, 1050302SD, 1050312BC, 1050312LD, 1060504, 1070312BC, 1070500, 1070717, 1075217DD, 1075217FD, 1075217PD, 1075217VD, 10752L7DF, 10752L7FF, 1075317DB, 1075317FB, 10754120D, 1075412DB, 1075412DD, 1075412DN, 1075412FB, 1075412
68042
 
68042 STOP
1100412VB, 1115412DB, 1115473WD, 11354120D, 1135412GD, 1135412MD, 1135412SD, 1135412VD, 1135412WD, 1135726, 1150413SD, 1150413VD, 1150413WD, 1150413ZD, 1150453BD, 1150453GD, 1150453JD, 1150625, 1150628, 1175412GD, 1175413LD, 1175413MD, 1175626, 12004
11083A 4
 
11083A 4 STOP SWITCH ASSEMBLY
1031203PD, 1031203UD, 1041312UB, 1050302SD, 1050312LD, 1055207DB, 1055207UD, 1055207VB, 1070312BC, 1070717, 1075217DD, 1075217FD, 1075217PD, 1075217VD, 10752L7DF, 10752L7FF, 1075317DB, 1075317FB, 10754120D, 1075412DB, 1075412DD, 1075412DN, 1075412FB,
814207
 
814207 STOP
1075217PD, 10754120D, 1100312BD, 1100412PD, 11354120D, 1135412MD, 1135412SD, 1150413SD, 1150453JD, 1175413LD, 1175413MD, 1200412GD, 1200413GD, 1200473TD, 1225412PD, 1225413RD
823609A 5
STOP SWITCH, Design II, With Metal Lock Ting
823609A 5 STOP SWITCH, Design II, With Metal Lock Ting
1050302SD, 1050312LD, 1055207DB, 1055207UD, 1055207VB, 1075217DD, 1075217FD, 1075217PD, 1075217VD, 10752L7DF, 10752L7FF, 1075317DB, 1075317FB, 10754120D, 1075412DB, 1075412DD, 1075412DN, 1075412FB, 1075412FY, 1075D73HY, 1090412DB, 1090412DC, 1090412D
815851A 2
 
815851A 2 STOP HARNESS
1050302SD, 1050312LD, 1055207DB, 1055207UD, 1055207VB, 1075217DD, 1075217FD, 1075217PD, 1075217VD, 10752L7DF, 10752L7FF, 1075317DB, 1075317FB, 1075412DB, 1075412DD, 1075412DN, 1075412FB, 1075412FY, 1090412DB, 1090412DC, 1090412DD, 1090412DN, 1090412D
879845
 
879845 STOP
1075D73FY, 1075D73HY, 1090D73CD, 111047JHD, 1115P73HY, 1115P73HY, 1125D73HY, 1135473YD, 1135D73CD, 1135D73FT, 1135V13ED, 1135V13FB, 1135V13HB, 1150413CD, 1150413FY, 1150413HF, 1150413HY, 1150413ZD, 1150423FG, 1150423FY, 1150423HF, 1150423HG, 1150423H
8M0007871
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