8277A 1 Mercury END CAP ASSEMBLY, UPPER


8277A 1 END CAP ASSEMBLY, UPPER Mercury 1035204, 1035207, 1040200 END
8277A 1 END CAP ASSEMBLY, UPPER Mercury
Rating:
28

Buy END CAP ASSEMBLY, UPPER 8277A 1 Mercury genuine, new aftermarket parts with delivery
Number on catalog scheme: 1
 

Compatible models:

Mercury entire parts catalog list:

1035204 1984,1985,1986
1035207 1987,1988,1989
1040200 1980,1982,1983

Information:


Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Clamp assemblies MUST only be used once. Discard all clamp assemblies after use.
Bellows assemblies MUST only be used once. Discard all bellows assemblies after use.
Illustration 1 g02162817
Illustration 2 g02162818
Remove the spring clips from the LH side of heat shield (1) .
Remove the back heat shield from the middle heat shield.
Remove the middle heat shield from the front heat shield.
Repeat the procedure on the RH side of heat shield (2) .
Illustration 3 g02162839
Note: If the engine has a cap instead of an adapter for the exhaust bypass valve, removal of clamp assemblies (3) may not be necessary.
Loosen clamp assemblies (3) for the adapter for the exhaust bypass valve. Disconnect bellows assemblies (4) .
Remove bolts (11) . Disconnect manifold (10) from the turbocharger. Remove the gasket from the turbocharger.
Remove bolts (8) for the sections of exhaust manifold (7) . Remove bellows assemblies (9) and the seals.
Remove bolts (5) that attach exhaust manifold (7) to the cylinder heads.
Remove exhaust manifold (7) and exhaust manifold gasket (6) .
Repeat Steps 7 through 9 for the remaining exhaust manifolds.Installation Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     5P-3931     Anti-Seize Compound     -    
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Clamp assemblies MUST only be used once. Discard all clamp assemblies after use.
Bellows assemblies MUST only be used once. Discard all bellows assemblies after use.
Illustration 4 g02162839
Apply Tooling (A) to the threads of bolts (5) . Place exhaust manifold gasket (6) and exhaust manifold (7) in position on the cylinder head. Install bolts (5) . Tighten the bolts that are diagonal to each other to a torque of 55 5 N m (41 4 lb ft). Tighten the other bolts that are diagonal to each other to a torque of 55 5 N m (41 4 lb ft).Note: Ensure that the bellows assembly is in the proper orientation during installation. The direction of flow arrow must point in the correct direction. The spacing between the ridges of the bellows assembly should be equal.
Apply Tooling (A) to the threads, the bearing surfaces, and the inner surface of the bolts for exhaust manifold (7) . Install the seals, bellows assemblies (9) , and bolts (8) on exhaust manifold (7) . Tighten the bolts that are diagonal to each other to a torque of 55 5 N m (41 4 lb ft). Tighten the other bolts that are diagonal to each other to a torque of 55 5 N m (41 4 lb ft).
Repeat Steps 1 through 2 for the remaining exhaust manifolds.
Apply Tooling (A) to the threads, the bearing surfaces, and the inner surface of the bolts for the turbocharger. Install a new gasket and connect manifold (8) to the turbocharger. Install bolts (11) . Tighten the bolts to a torque of 54 5 N m (40 4 lb ft).
Connect bellows assemblies (4) . Tighten clamp assemblies (3) for the adapter for the exhaust bypass valve.
Illustration 5 g02162818


Parts end Mercury:

39515
 
39515 END CAP, NYLON - ANCHOR BRACKET SLIDE
1035204, 1035207, 1040200, 1040208, 1400100, 1402202, 1402205
4732A 1
 
4732A 1 END CAP ASSEMBLY, UPPER
1040200, 1040208, 1402202, 1402205
12660
 
12660 END FRAME KIT
1035207, 1045217, 1050312BC, 1070312BC, 1070717, 10754120D, 1075524, 1090524, 1100312BD, 1115525, 11354120D, 1135412GD, 1135726, 1150453BD, 1150453GD, 1150453JD, 1150625, 1150628, 1175412GD, 1175413LD, 1175626, 1200412GD, 1200413GD, 1200628, 1220727
7267A 1
 
7267A 1 END CAP ASSEMBLY, LOWER
1035204, 1035207, 1040200, 1040208
57389
 
57389 END CAP ASSEMBLY, W/BRUSH HOLDER
1035204, 1035207, 1040200
813448
 
813448 END CAP
1035207, 10402139D, 1050312BC, 1050312LD
813452
END FRAME KIT
813452 END FRAME KIT
1035207, 10402139D, 1050312BC, 1050312LD
Back to top