21631 WASHER, CONTROL CABLE LATCH LINK ROD Mercury
1004200, 1020208, 1035204, 1035207, 1040200, 1040206, 1040208, 1045217, 1050200, 1070500, 1115100, 1135100, 1150625, 1150628, 1175626, 1200628, 1225620, 1402205, 1500101, 1500205, 1500206, 1650100, 1650502, 1650503, 1650506, 1700507, 1800100
WASHER
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Rating:
Compatible models:
Mercury entire parts catalog list:
- FLYWHEEL AND STATOR » 21631
- STARTER ASSEMBLY » 21631
- STEERING HANDLE » 21631
- BOTTOM COWL AND EXHAUST PLATE » 21631
- BOTTOM COWL AND EXHAUST PLATE » 21631
- STEERING HANDLE » 21631
- STEERING HANDLE ASSEMBLY » 21631
- BOTTOM COWL AND EXHAUST PLATE » 21631
- BOTTOM COWL AND EXHAUST PLATE » 21631
1040208 1978,1979
- TOP COWL ASSEMBLY » 21631
- TOP COWL ASSEMBLY » 21631
- STEERING HANDLE ASSEMBLY » 21631
- BOTTOM COWL AND SUPPORT BRACKETS » 21631
- STEERING HANDLE ASSEMBLY » 21631
- BOTTOM COWL AND SUPPORT BRACKETS » 21631
- SHIFT LINKAGE AND EXHAUST PLATE » 21631
- BOTTOM COWL AND SHIFT LINKAGE » 21631
- BOTTOM COWL AND SHIFT LINKAGE » 21631
- CHOKE PLATE AND THROTTLE LEVERS » 21631
- CHOKE PLATE AND THROTTLE LEVERS » 21631
1200628 1978,1979,1980,1982,1983,1984,1985,1986,1987,1988
1225620 1980
- THROTTLE LEVER AND SHIFT SHAFT » 21631
- TOP COWL ASSEMBLY » 21631
- TOP COWL ASSEMBLY » 21631
- TOP COWL ASSEMBLY » 21631
- TOP COWL ASSEMBLY » 21631
- TOP COWL ASSEMBLY » 21631
- STEERING HANDLE ASSEMBLY » 21631
- BOTTOM COWL AND SHIFT LINKAGE » 21631
- SHIFT LINKAGE AND EXHAUST PLATE » 21631
- SHIFT LINKAGE AND EXHAUST PLATE » 21631
- SHIFT LINKAGE AND EXHAUST PLATE » 21631
- SHIFT LINKAGE AND EXHAUST PLATE » 21631
- BOTTOM COWL AND SHIFT LINKAGE » 21631
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6396 O-Ring Assembly
Compound 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01335496
Typical example
Ensure that the turbocharger is clean and free from damage. Inspect the turbocharger for wear. Refer to System Operation, Testing and Adjusting, "Turbocharger Inspect" for more information. If the turbocharger is worn, the complete turbocharger must be replaced.
Test the wastegate actuator (19) for correct operation. Refer to System Operation, Testing and Adjusting, "Turbocharger Inspect". If the wastegate actuator is damaged or the wastegate actuator does not operate within the specified limits, the wastegate actuator must be replaced. Refer to Disassembly and Assembly, "Turbocharger - Dissassemble" and refer to Disassembly and Assembly, "Turbocharger - Assemble" for more information.
Illustration 2 g01335756
Clean the mating surfaces of the exhaust manifold (1). If necessary, install studs (16) to the exhaust manifold. Tighten the studs to a torque of 18 N m (13 lb ft). Note: Support the exhaust manifold during installation of the turbocharger.
Install a new joint (15) to exhaust manifold (1).
Position turbocharger (12) on exhaust manifold (1). Note: Ensure that the turbocharger is correctly oriented.
Install nuts (11). Tighten the nuts to a torque of 44 N m (32 lb ft).
If a new turbocharger is installed, bearing housing (18) and compressor housing (20) must be oriented to the correct positions. Refer to Illustration 1. Follow Steps 7.a through 7.d in order to orient the bearing housing and the compressor housing.
Loosen band clamps (21) sufficiently in order to allow the housings to rotate. Note: If the band clamps are damaged, replace the band clamps.
Carefully turn bearing housing (18) until the port for oil feed (17) is upward.
Rotate compressor housing (20) until the compressor outlet is in the correct position. Refer to the turbocharger that was originally installed for the correct orientation.
Ensure that band clamps (21) are correctly oriented. Refer to the turbocharger that was originally installed for the correct orientation. Tighten the band clamps finger tight.
Ensure that tube assemblies (4) and (7) are clean and free from damage. Replace any damaged components.
Position a new joint (13) and bolts (14) onto tube assembly (4).
Install tube assembly (4) to turbocharger (12). Tighten bolts (14) finger tight.
Remove the plug from oil inlet port (17). Refer to Illustration 1. Lubricate the turbocharger bearings with clean engine oil through the oil inlet port. Rotate the wheel of the compressor several times in order to lubricate the bearings.
Install banjo bolt (9) and new sealing washers (10) to tube assembly (7).
Use Tooling (A) in order to lubricate a new O-ring seal (6). Install O-ring seal (6) to tube assembly (7). Refer to Illustration 3.
Install tube assembly (7) to turbocharger (12). Tighten banjo bolt (9) finger tight.
Illustration 3 g01335754
Install exhaust manifold (1) and the assembly of the turbocharger to the cylinder head. Refer to Disassembly and Assembly, "Exhaust Manifold - Remove and Install" for the correct procedure.
Install bolt (8) finger tight. Ensure that tube assembly (7) fits correctly.
Position a new joint (3) between the flange of tube assembly (4) and the cylinder block. Install bolts (5) finger tight.
If a new turbocharger has been installed, check that the orientation of bearing housing (18) is correct. If the orientation of the bearing housing is not correct, rotate the bearing housing until tube assemblies (4) and (7) fit correctly. Tighten band clamps (21) to a torque of 13 N m (9.6 lb ft).
Tighten banjo bolt (9) to a torque of 20 N m (14 lb ft). Tighten bolt (5) and (8) to a torque of 22 N m (16 lb ft).
Install the bolts for tube clips (2) to the cylinder block. Tighten bolt (2) to a torque of 44 N m (32 lb ft).
If the turbocharger has an exhaust elbow, install the exhaust elbow. Refer to Disassembly and Assembly, "Exhaust Elbow - Remove and Install".
If the turbocharger has a remote wastegate solenoid, connect the hose for the solenoid to the turbocharger.
Connect the air inlet hose and tighten the hose clamp.
Connect the air outlet hose to the turbocharger and tighten the hose clamp.
Parts washer Mercury:
34392
34392 WASHER
1005200, 1020100, 1040100, 1040102, 1045205, 1075101, 1075202, 1110100, 1110102, 1650502, 1650503
24664
24664 WASHER, SHAFT AND GEAR
1020100, 1020202, 1020208, 1050312LD, 1070312BC, 1070717, 10754120D, 1100312BD, 1115100, 1135100, 1200203, 1225620, 1500100, 1500101, 1500205, 1650100, 1650502, 1650503, 1650506, 1800100
45176
45176 WASHER, DRIVE SHAFT HOUSING TO GEAR HOUSING STUDS
1031203PD, 1031203UD, 1041312UB, 10432037D, 1050302SD, 1050312LD, 1055207UD, 1070312BC, 1070717, 1075217PD, 10754120D, 1075524, 1080500, 1080508, 1090520, 1090524, 1090528, 1100312BD, 1100412PD, 111047JHD, 1115100, 1115412DB, 1115473WD, 1115503, 1115
30520
26825
31262
25893
25893 WASHER, THROTTLE CONTROL BRACKET TO THROTTLE CAM SCREW
1035204, 1035207, 1040200, 1040208, 10402139D, 1045217, 1050200, 1402202, 1402205, 1500206
66966
66966 WASHER, RUBBER - UPPER MOUNT BOLT
1035204, 1035207, 1040200, 1040208, 10402139D, 1045217, 1050200, 1050312BC, 1060504, 1070500, 1402205, 1500205, 1500206, 1650503, 1650506, 1700507