853723 4 WAVE WASHER Mercury
1015203FL, 1015203YL, 1040203FL, 1040203YL, 1040213YL
WAVE

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Information:
Introduction
This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application. Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.Note: This kit does not contain rod bearings, main bearings, and thrust plates.Note: For more information, visit us at: catmarinesupport.com.Note: For assistance with technical questions, contact your local Cat dealer. Reference Material
Table 1
Engine Model Engine Arrangements Engine Serial Number Prefix Parts Book Media Disassembly and Assembly Media
C18 342-6535
342-6543
328-4539
342-6531
342-6539
328-4538
342-6536 S/N:GPS
SEBP5502 RENR2389 Note: For ordering reference material contact your local Cat dealer.C18 455-1184 Major Overhaul Kit Consist
Table 2
455-1184 Major Overhaul Kit Consist
Gasket Kits
Part Number Part Name Qty
450-5583 Rear Structure Gasket Kit 1
453-2313 Heat Exchanger Gasket Kit 1
453-1850 Oil Cooler and Lines Gasket Kit 1
455-1871 Central and Lower Structure 1
455-1617 After Cooler and Lines Gasket Kit 1
455-9998 Single Cylinder Head Gasket Kit 1
Additional Parts Included in This Kit
Part Number Part Name Qty
1P-0436 Gasket 1
1R-0749 Fuel Filter 1
1R-1808 Engine Oil Filter 2
2N-2766 Locknut 12
3K-0360 O-Ring Seal 4
4K-1388 O-Ring Seal 1
4N-8150 Spring 3
6L-2280 Zinc Rod 3
6V-5048 O-Ring Seal 1
6V-6923 Backup Ring 1
8S-9191 Bolt 8
8T-9527 O-Ring Seal 1
033-6033 O-Ring Seal 1
061-9455 O-Ring Seal 1
106-1792 Taperlock Stud 12
107-5769 O-Ring Seal 2
109-0077 O-Ring Seal 1
122-3772 O-Ring Seal 1
126-1757 Washer 9
129-5427 Special Washer 2
131-7123 Bushing 1
142-5867 Crankshaft Seal 1
144-6142 Integral Seal 1
155-9524 Integral Seal 1
166-9144 Gasket 1
228-4947 O-Ring Seal 2
238-5081 O-Ring Seal 1
248-5513 Temperature Regulator 1
297-1813 Head Screw 12
392-9208 Valve Plunger 3 C18 Engine Gasket Kit Locations
Illustration 1 g03700397
(1) Single Cylinder Head ( 455-9998 Gasket Kit ) (2) Aftercooler and Lines Kit ( 455-1617 Gasket Kit ) (3) Heat Exchanger ( 453-2313 Gasket Kit ) (4) Central and Lower Structure ( 455-1871 Gasket Kit ) (5) Oil Cooler and Lines ( 455-1850 Gasket Kit ) (6) Rear Structure ( 450-5583 Gasket Kit )Gasket Kit Consists
Rear Structure (450-5583 Gasket Kit)
This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application. Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.Note: This kit does not contain rod bearings, main bearings, and thrust plates.Note: For more information, visit us at: catmarinesupport.com.Note: For assistance with technical questions, contact your local Cat dealer. Reference Material
Table 1
Engine Model Engine Arrangements Engine Serial Number Prefix Parts Book Media Disassembly and Assembly Media
C18 342-6535
342-6543
328-4539
342-6531
342-6539
328-4538
342-6536 S/N:GPS
SEBP5502 RENR2389 Note: For ordering reference material contact your local Cat dealer.C18 455-1184 Major Overhaul Kit Consist
Table 2
455-1184 Major Overhaul Kit Consist
Gasket Kits
Part Number Part Name Qty
450-5583 Rear Structure Gasket Kit 1
453-2313 Heat Exchanger Gasket Kit 1
453-1850 Oil Cooler and Lines Gasket Kit 1
455-1871 Central and Lower Structure 1
455-1617 After Cooler and Lines Gasket Kit 1
455-9998 Single Cylinder Head Gasket Kit 1
Additional Parts Included in This Kit
Part Number Part Name Qty
1P-0436 Gasket 1
1R-0749 Fuel Filter 1
1R-1808 Engine Oil Filter 2
2N-2766 Locknut 12
3K-0360 O-Ring Seal 4
4K-1388 O-Ring Seal 1
4N-8150 Spring 3
6L-2280 Zinc Rod 3
6V-5048 O-Ring Seal 1
6V-6923 Backup Ring 1
8S-9191 Bolt 8
8T-9527 O-Ring Seal 1
033-6033 O-Ring Seal 1
061-9455 O-Ring Seal 1
106-1792 Taperlock Stud 12
107-5769 O-Ring Seal 2
109-0077 O-Ring Seal 1
122-3772 O-Ring Seal 1
126-1757 Washer 9
129-5427 Special Washer 2
131-7123 Bushing 1
142-5867 Crankshaft Seal 1
144-6142 Integral Seal 1
155-9524 Integral Seal 1
166-9144 Gasket 1
228-4947 O-Ring Seal 2
238-5081 O-Ring Seal 1
248-5513 Temperature Regulator 1
297-1813 Head Screw 12
392-9208 Valve Plunger 3 C18 Engine Gasket Kit Locations
Illustration 1 g03700397
(1) Single Cylinder Head ( 455-9998 Gasket Kit ) (2) Aftercooler and Lines Kit ( 455-1617 Gasket Kit ) (3) Heat Exchanger ( 453-2313 Gasket Kit ) (4) Central and Lower Structure ( 455-1871 Gasket Kit ) (5) Oil Cooler and Lines ( 455-1850 Gasket Kit ) (6) Rear Structure ( 450-5583 Gasket Kit )Gasket Kit Consists
Rear Structure (450-5583 Gasket Kit)
Parts wave Mercury:
99611
99611 WAVE WASHER
10202014D, 1020201DB, 1020201VB, 1031203PD, 1031203UB, 1031203UD, 1031207ZF, 1031312DB, 1035207, 10402139D, 1040213YL, 1041312UB, 1045217, 1050302SD, 1050312BC, 1050312LD, 1055207DB, 1055207UD, 1055207VB, 1070312BC, 1070717, 1075217PD, 10754120D, 107
12134
12134 WAVE WASHER
1006201DB, 1006201PD, 1006201VB, 1006206, 1006211RD, 1008211RD, 1010207VB, 1011201DB, 1016207PD, 1031203PD, 1031203UB, 1031203UD, 1031207ZF, 1031312DB, 1040213YL, 1041312UB, 10432037D, 1043203DD, 1043203VD, 1043213DD, 1043302DD, 1043411DD, 1043412DB,
16221
16221 WAVE WASHER, COVER HOOK
1004137, 1004201FB, 1004201JK, 1004201VB, 1006201AK, 1006201FK, 1008201YM, 1015203FL, 1015203YL, 1025207FL, 1025207FM, 1025217FL, 1025217FM, 1030201FL, 1030201YL, 1030211FL, 1030271HL, 1030302FL, 1030312FL, 1030A01FL, 1030A11FL, 1031207ZF, 1040203FL,
17641
17641 WAVE WASHER, SHOULDER SCREW
1004137, 1004201JK, 1004201VB, 1006201AK, 1006201FK, 1008201YM, 1015203FL, 1015203YL, 1025207FL, 1025207FM, 1025217FL, 1025217FM, 1030201FL, 1030201YL, 1030211FL, 1030271HL, 1030302FL, 1030312FL, 1030A01FL, 1030A11FL, 1031207ZF, 1A25203FK, 1A25203FL,
826792
826792 WAVE WASHER
1006201DB, 1006201PD, 1006201RB, 1006201VB, 1006211RD, 1008211RD, 1010207VB, 1011201DB, 1016207PD, 1016207RB, 1016207SB, 10202014D, 1020201DB, 1020201VB, 1031203PD, 1031203UB, 1031203UD, 1031207ZF, 1031312DB, 1040213YL, 1041312UB, 10432037D, 1043203D
825273
825273 WAVE WASHER
1031203PD, 1031203UB, 1031203UD, 1031207ZF, 1031312DB, 1040213YL, 1041312UB, 10432037D, 1043203DD, 1043203VD, 1043213DD, 1043302DD, 1043411DD, 1043412DB, 1043412DD, 1050302DB, 1050302FB, 1050302FD, 1050312FB, 1050411DD, 1050412DB, 1050412DD, 1050412F
16922
16922 WAVE WASHER
1015203FL, 1015203YL, 1025207FL, 1025207FM, 1025217FL, 1025217FM, 1030201FL, 1030201YL, 1030211FL, 1030271HL, 1030302FL, 1030312FL, 1030A01FL, 1030A11FL, 1031207ZF, 1B04201FB, 1F04201WB
804017