09122-86003 Suzuki BOLT (6X16)

1. Disconnect lower radiator hose (1) and two hoses (2).2. Remove wires (3) from regulator housing, remove bolts (4) and remove housing.3. Remove two bolts (5) and remove water pump.4. Remove O-ring seal. The following steps are for installation of the tractor water pump.5. Install O-ring seal.6. Position water pump and install bolts (5).7. Position regulator housing and install bolts (4).8. Connect wires (3).9. Connect hoses (2) and (1).Disassemble And Assemble Water Pump
The following tools are needed for disassembly. Start By:a. remove water pump1. Remove bolt (15) and the washer. Remove bearing (12) and gear (10) as a unit.2. Use tooling (A), (C) and a press, and remove bearing (12) from gear (10).3. Remove snap ring (8) with tool (B).4. Remove two bolts (1). The washers, cover (14) and gasket (2) from water pump housing (18).5. Loosen bolt (13) approximately 6.4 mm (.25 in.). Hit the bolt with a soft hammer to loosen impeller (16) from shaft (9).6. Remove bolt (13), washer (11), impeller (16), spring (3) and seal assembly (4) from shaft (9).7. Remove bearing (7) and shaft (9) as a unit.8. Use tooling (A), (C) and a press to remove bearing (7) from shaft (9).9. Remove ceramic seal (5) and seal (17) from water pump housing (18).10. Use tool (C) to remove lip-type seal (6) from the water pump housing. The following steps are for assembly of the water pump. The following tools are needed for assembly. 11. Install lip-type seal (6) in water pump housing (18) with tool (C). The lip of the seal must be toward the bearings. Put clean engine oil on the lip of the seal.12. Install shaft (9) in bearing (7) with a press.13. Install shaft (9) and bearing (7) as a unit in water pump housing (18).14. Install snap ring (8) with tool (B).
Clean water only is permitted for use as a lubricant for assembly. Do not damage or put hands on the wear surface of the carbon ring or the ceramic ring. Install the ceramic ring with the smoothest face of the ring toward the carbon seal assembly.
15. Put ceramic ring (5) in position in seal (17). Use hand pressure and tool (D) to install the ceramic ring.16. Remove spring (3) from seal assembly (4). Use hand pressure and tool (D) to install the seal assembly. Push seal assembly (4) on shaft (9) until it makes light contact with ceramic ring (5).17. Install spring (3) on seal assembly (4). Put impeller (16) in position on shaft (9), and install washer (11) and bolt (13) that hold it. Tighten bolt (13) to a torque of 38.0 1.5 N m (28 1 lb.ft.).18. Put gasket (2) and cover (14) in position on water pump housing (18), and install the two washers and bolts (1) that hold them.19. Install bearing (12) on gear (10) with a press.20. Position gear (10) and bearing (12) as a unit on shaft (9). Install the washer and bolt (15) that hold them together. Tighten bolt (15) to a torque of 97 7 N m (72 5 lb.ft.).End By:a. install water pump