55110-93J30-0EP Suzuki CASE, GEAR (BLACK)

Start By:a. Remove crankshaft rear seal. Refer to Disassembly and Assembly. "Crankshaft Rear Seal-Remove".b. Remove electric starting motor. Refer to Disassembly and Assembly. "Electric Starting Motor-Remove and Install".
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 100
Illustration 1001. Install Tooling (A) and a suitable lifting device to flywheel housing (2).2. Remove bolts (1) and bolts (3). Remove flywheel housing (2) from the dowels in the cylinder block. The weight of the flywheel housing is 32 kg (71 lb).Installation Procedure (103-4701)
Table 31
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 102 Prior to assembly, apply a small amount of Tooling (B) at the joint of the following components: the flywheel housing, the engine oil pan, and the cylinder block.1. Install Tooling (A) and position the flywheel housing. Install bolt 1 through bolt 19. Use the following procedure in order to tighten the bolts:a. In a numerical sequence, tighten bolts 1 through bolt 19 to a torque of 40 7 N m (30 5 lb ft).b. In a numerical sequence, again tighten bolts 1 through bolt 9 to a torque of 135 15 N m (100 11 lb ft).c. In a numerical sequence, again tighten bolts 10 through bolt 19 to a torque of 55 7 N m (40 5 lb ft).
Illustration 1032. Install bolts (1) that fasten the engine oil pan to flywheel housing (2).End By:a. Install the electric starting motor. Refer to Disassembly and Assembly. "Electric Starting Motor-Remove and Install".b. Install the crankshaft rear seal. Refer to Disassembly and Assembly. "Crankshaft Rear Seal-Install".Installation Procedure (116-0696, 116-4896)
Table 32
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 104 Prior to assembly, apply a small amount of Tooling (B) at the joint of the following components: the flywheel housing, the engine oil pan, and the cylinder block.1. Install Tooling (A) and position the flywheel housing on the engine. Install bolt 1 through bolt 24. Use the following procedure in order to tighten the bolts:a. In a numerical sequence, tighten bolts 1 through bolt 24 to a torque of 40 10 N m (30 7 lb ft).b. In a numerical sequence, again tighten bolts 1 through bolt 24 to a torque of 40 10 N m (30 7 lb ft).
Illustration 1052. Install bolts (1) that fasten the engine oil pan to flywheel housing (2).End By:a. Install the electric starting motor. Refer to Disassembly and Assembly. "Electric Starting Motor-Remove and Install".b. Install the crankshaft rear seal. Refer to Disassembly and Assembly. "Crankshaft Rear Seal-Install".Installation Procedure (9N-2184, 109-4311, 130-3788, 134-4133)
Table 33
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 104 Prior to assembly, apply a small amount of Tooling (B) at the joint of the following components: the flywheel housing, the engine oil pan, and the cylinder block.1. Install Tooling (A) and position the flywheel housing on the engine. Install bolt 1 through bolt 24. Use the following procedure in order to tighten the bolts:a. In a numerical sequence, tighten bolts 1 through bolt 24 to a torque of 40 10 N m (30 7 lb ft).b. In a numerical sequence, again tighten bolts 1 through bolt 9 to a torque of 135 20 N m (100 15 lb ft).
Illustration 1052. Install bolts (1) that fasten the engine oil pan to flywheel housing (2).End By:a. Install the electric starting motor. Refer to Disassembly and Assembly. "Electric Starting Motor-Remove and Install".b. Install the crankshaft rear seal. Refer to Disassembly and Assembly. "Crankshaft Rear Seal-Install".Installation Procedure (All other flywheel housings)
Table 34
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 108 Prior to assembly, apply a small amount of Tooling (B) at the joint of the following components: the flywheel housing, the engine oil pan, and the cylinder block.1. Install Tooling (A) and position the flywheel housing on the engine. Install bolt 1 through bolt 24. Use the following procedure in order to tighten the bolts:a. In a numerical sequence, tighten bolts 1 through bolt 9 to a torque of 100 20 N m (75 15 lb ft).b. In a numerical sequence, tighten bolts 10 through bolt 24 to a torque of 40 10 N m (30 7 lb ft).c. In a numerical sequence, again tighten bolt 1 through bolt 9 to a torque of 135 20 N m (100 15 lb ft).d. In a numerical sequence, again tighten bolt 10 through bolt 24 to a torque of 55 10 N m (40 7 lb ft).
Illustration 1092. Install bolts (1) that fasten the engine oil pan to flywheel housing (2).End By:a. Install the electric starting motor. Refer to Disassembly and Assembly. "Electric Starting Motor-Remove and Install".b. Install the crankshaft rear seal. Refer to Disassembly and Assembly. "Crankshaft Rear Seal-Install".