09381-22010 Suzuki CIRCLIP

20Dec2007
U-680
TT-49
Before/After
PRODUCT SUPPORT PROGRAM FOR REPLACING THE INLET ELBOW FOR THE FUEL TRANSFER PUMP ON CERTAIN C13 2007 INTERNATIONAL TRUCK ENGINES
1274 1256 PS42589
This Program must be administered either before or after failure.In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42589" as the Part Numberand "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
31Dec2009
PROBLEM
The existing elbow may cause fuel leaks on certain C13 2007 Truck Engines. The updated fitting now has a crush seal in order to make the elbow more robust to fuel leaks. Only if the fuel fitting is leaking is it considered a failure. All other replacements of this elbow are considered a before failure.
AFFECTED PRODUCT
Model Identification Number
C13 LEE01069, 1321, 1329, 1339, 1369, 1422, 1431, 1447-1448, 1451, 1463, 1546, 1552, 1559-1560, 1564, 1571-1572, 1586, 1589, 1937, 2077, 2259, 2284, 2938, 3065, 3098, 3102, 3108, 3110, 3112-3114, 3117, 3127, 3131, 3140-3143, 3145, 3147, 3150, 3161, 3167-3168, 3179, 3181-3182, 3186, 3188, 3191, 3197, 3199, 3201, 3217, 3219-3220, 3223, 3237, 3241, 3253, 3276, 3292, 3307, 3309, 3317, 3323, 3325-3326, 3328-3329, 3334, 3340, 3344, 3346-3347, 3349-3350, 3358, 3361, 3364-3365, 3367-3368, 3370, 3380, 3385, 3390, 3392, 3394, 3576-3581, 3583-3584, 3586, 3588, 3592, 3594-3595, 3598-3601, 3603, 3606-3609, 3611, 3613, 3618, 3620, 3622-3624, 3626, 3628, 3630, 3635-3637, 3640, 3666, 3669, 3697, 3747, 3749, 3806, 3808, 3814, 3825, 3829, 3846, 3851, 3867, 3876-3878, 3880, 3886, 3888, 3893, 3899-3901, 3908, 3911, 3915, 3919, 3922, 3925, 3928-3929, 3939, 3941, 3948, 3984, 3992-3994, 3997-3998, 4001-4002, 4004-4005, 4011, 4014, 4030-4031, 4127, 4129, 4135, 4137, 4145, 4149, 4155, 4159-4160, 4165-4167, 4170, 4172-4175, 4179-4181, 4185, 4189, 4196, 4198, 4201, 4211, 4214, 4220, 4224, 4226-4228, 4235-4236, 4255-4256, 4263, 4266-4267, 4269, 4273, 4275-4276, 4279-4282, 4284, 4286-4290, 4295, 4298, 4303, 4306, 4315-4316, 4326-4327, 4330, 4333, 4342, 4351, 4357, 4364, 4369, 4371, 4374-4375, 4379-4380, 4387-4388, 4391, 4393, 4401-4402, 4409, 4411-4412, 4414, 4420-4422, 4424-4427, 4430-4439, 4442-4445, 4449-4451, 4453, 4455-4459, 4463, 4465-4466, 4499, 4511, 4517, 4521, 4535, 4541, 4546, 4642, 4647-4649, 4651, 4653-4654, 4656-4660, 4666-4669, 4671, 4676, 4808, 4810, 4813, 4826, 4912, 4984, 4990, 5165, 5186, 5196, 5201, 5215-5216, 5222, 5243, 5258, 5263, 5269, 5282, 5299, 5304, 5309, 5312, 5361, 5363, 5471, 5475, 5480, 5507, 5509-5510, 5514, 5518, 5538, 5585, 5644, 5667-5668, 5690, 5706, 5710, 5712, 5715-5716, 5719, 5722, 5724, 5731, 5736, 5743-5744, 5746, 5753-5754, 5756, 5761, 5765-5766, 5772, 5879-5880, 5882, 5884-5886, 5888-5890, 5893-5894, 5898-5901, 5903, 5906, 5908, 5911, 5941, 6065, 6070, 6096, 6112, 6147, 6302, 6306-6307, 6312, 6317, 6324, 6328, 6332, 6336, 6340, 6442, 6444, 6449-6450, 6454, 6458-6459, 6461, 6464, 6466, 6470, 6478, 6490-6492, 6495, 6497, 6499, 6503-6504, 6506, 6514-6515, 6576, 6578, 6580, 6585, 6599, 6667, 6670, 6674, 6679, 6697, 6707-6708, 6716, 6725, 6729, 6733, 6780, 6789, 6797, 6894, 6896, 6899-6900, 6905, 6908-6909, 6923, 6926, 6957, 6959-6960, 6962, 6968, 6975, 6980-6981, 6983, 6985, 6988, 6992-6994, 7004, 7010
PARTS NEEDED
Qty
Part Number Description
1 3K0360 SEAL-O-RING
1 3041160 ELBOW-30
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 9% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Image 1 shows the location of the fitting that does not have a crush seal. Inspect the fitting for a crush seal. If the fitting does not have a crush seal replace the fitting with a 304-1160 Elbow and a new 3K-0360 Seal.
Image1
SERVICE CLAIM ALLOWANCES