12161-94400 Suzuki CONNECTING ROD


12161-94400 CONNECTING ROD Suzuki DT35CRLH, DT35CRLJ, DT35CRLK, DT35CRSH, DT35CRSJ, DT35CRSK, DT35MCLH, DT35MCLJ, DT35MCLK, DT35MCSH, DT35MCSJ, DT35MCSK, DT35TCLH, DT35TCLJ, DT35TCLK, DT40C, DT55CLF, DT55CRLG, DT55CRLJ, DT55CRLK, DT55CRLL, DT55CRSG, DT55CRSH, DT55HTCLH, DT55HTCLJ, DT CONNECTING
12161-94400 CONNECTING ROD Suzuki
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$47.39

27-03-2025
0.8818[0.40] pounds
CN: Weifeng Trading Part
Connecting Rod Kit Compatible With 2T DT 40HP 35HP Outboard Engine Replaces 12160-94400 12161-94400 92L00
hHTRZ Designed for compatibility with 2T outboard engines including DT 40HP and 35HP models. || Features a connecting rod kit with part numbers 12160-94400 and 12161-94400 for precise replacement and functionality. || Engineered to provide reliable performance and durability in demanding boating conditions. || Ideal for marine enthusiasts looking to maintain or upgrade their outboard engine effectively. || Built to meet or exceed OEM specifications ensuring performance in your boat engine. || Suitable for a wide range of applications, making it a versatile choice for marine repairs and maintenance. || Easy installation process for convenient use, allowing for quick engine service without extensive downtime.
$69.80

17-03-2025
0.8818[0.40] pounds
CN: Coral Trading Parts
JRKZRAML Connecting Rod Kit 12161-94400 92L00 Compatible with 40HP 50HP 55HP 60HP 65HP Outboard Motors DT40 DT40C DT55 DT50A DT60 DT65
JRKZRAML Performance: Designed specifically Compatible With 40HP to 65HP outboard motors, enhancing engine efficiency. || Compatibility: Fits various models including DT40, DT50A, DT55, DT60, and more Compatible With installation. || Durability: Constructed to withstand harsh marine conditions, ensuring performance. || : Engineered Compatible With precise fitment, vibration and promoting smoother . || Convenience: Easy to install, making it suitable Compatible With both professionals and DIY enthusiasts. || Maintenance: Helps maintain engine function, reducing wear and tear over time. || Assurance: Reliable performance Compatible With demanding marine environments, providing peace of mind on the water.
$44.67

17-03-2025
0.1102[0.05] Pounds
CN: SokyATV
ZiKueeo 12161-94400 92L00 Connecting Rod Kit Compatible with Marine 40HP 50HP 55HP 60HP 65HP DT40 DT40C DT55 DT50A DT60 DT65 Outboard Motor
ZiKueeo Applicable models: This connecting rod kit is suitable for many outboard engines such as DT40, DT50A, DT55, DT60, DT65, covering various models from 40HP to 65HP, ensuring stable of the engine. || Product Category: Connecting rod kit, especially suitable for many outboard engines between 1990 and 1998, replacing multiple OEM part numbers. || OEM number: The OEM number of this product is 12161-94400, compatible with multiple replacement part numbers (S12161-94400, 12160-94400, 12161-92L00). || Applicable engines: Designed for models such as DT40C, DT50A, DT55, DT60, DT65, covering engines of different powers such as 40HP, 50HP, 55HP, 60HP, 65HP, etc. || Replacement : Replaces many models of crankshaft , including DT series crankshafts produced from 1989 to 1998, ensuring accurate matching during repair. || Material advantages: materials are used to withstand the load and speed in the engine, extending the service life of the engine. || Easy installation: Standard design, easy to install, no additional adjustments are required when replacing, ensuring compatibility with other .
Number on catalog scheme: 8
 

Suzuki entire parts catalog list:

DT35CRLH 1987
DT35CRLJ 1988
DT35CRLK 1989
DT35CRSH 1987
DT35CRSJ 1988
DT35CRSK 1989
DT35MCLH 1987
DT35MCLJ 1988
DT35MCLK 1989
DT35MCSH 1987
DT35MCSJ 1988
DT35MCSK 1989
DT35TCLH 1987
DT35TCLJ 1988
DT35TCLK 1989
DT40C 1986,1987,1988,1989,1990,1991,1992,1993,1994,1995,1996,1997,1998
DT55CLF 1985
DT55CRLG 1986,1987
DT55CRLJ 1988
DT55CRLK 1989
DT55CRLL 1990
DT55CRSG 1986
DT55CRSH 1987
DT55HTCLH 1987
DT55HTCLJ 1988
DT55HTCLK 1989
DT55HTCLL 1990
DT55TCLG 1986
DT55TCLH 1987
DT55TCLJ 1988
DT55TCLK 1989
DT55TCLL 1990
DT55TCLM 1991
DT55TCLN 1992
DT55TCLP 1993
DT55TCLR 1994
DT55TCLS 1995
DT55TCLT 1996
DT55TCLV 1997
DT55TCSG 1986
DT55TCSH 1987
DT65CRLG 1986
DT65CRLH 1987
DT65CRLJ 1988
DT65CRLK 1989
DT65CRLL 1990
DT65CRSG 1986
DT65CRSH 1987
DT65HTCLK 1989
DT65HTCLL 1990
DT65TCLF 1985
DT65TCLG 1986
DT65TCLH 1987
DT65TCLJ 1988
DT65TCLK 1989
DT65TCLL 1990
DT65TCLM 1991
DT65TCLN 1992
DT65TCLP 1993
DT65TCLR 1994
DT65TCLS 1995
DT65TCLT 1996
DT65TCLV 1997
DT65TCSG 1986
DT65TCSH 1987

Information:


Table 1
Troubleshooting Test Steps Values Results
1. Extended Idle Times
A. Extended idle times will allow oil to pass into the exhaust system. Refer to Operation and Maintenance Manual, Operation Section.
Idle times
Result The idle times are extensive.
Reduce the idle times.
Result The idle times are not extensive.
Proceed to Test Step 2.
2. Engine Crankcase Breather
A. Check the engine crankcase breather for blockage or restrictions.
B. Check for excessive oil from the outlet of the breather.
C. Check that the application has not been operated above the recommended gradient.
D. Check if the Oil Mist Separator drain hose is fitted using correct orientation (white mark facing OMS drain spigot).
E. Check to see whether an OMS filter is fitted.
Breather
Result: The engine crankcase breather is blocked or restricted.
Repair: Clear the blockage or restriction.
Result: Excessive oil is ejected from the outlet of the breather.
Repair: Investigate the cause of the excessive oil content in the breather flow. Check that the engine has been serviced in line with the recommended maintenance intervals. Refer to Operation and Maintenance Manual, if above 1500 hours, change the crankcase breather filter. Refer to Operation and Maintenance Manual, Crankcase Breather (Canister) - Replace.
Note: Some oil presence from the breather is normal.
Proceed to Test Step 3.
Result: Little or no oil is ejected through the breather.
Repair: Clean oil from hoses and re-test.
Proceed to Test Step 3.
3. Turbocharger
Note: The turbocharger that is installed on this engine is a non-serviceable item. If any mechanical fault exists, the turbocharger must be replaced.
A. Check that the oil drain for the turbocharger is not blocked or restricted.
B. Check the turbocharger for evidence of an internal oil leak.
C. Check that the compressor housing for the turbocharger is free of dirt and debris. Makes sure that the housing is not damaged.
D. Check that the turbine housing for the turbocharger is free of dirt and debris. Makes sure that the housing is not damaged.
E. Check that the turbine blades rotate freely in the turbocharger.
Turbocharger
Result: The oil drain for the turbocharger is blocked or restricted.
Repair: Remove the blockage or restriction. If necessary, replace the oil drain line.
Result: The turbocharger has an internal oil leak.
Repair: Replace the turbocharger.
Check that the repairs have eliminated the faults.
Result: The turbocharger is OK.
Proceed to Test Step 4.
4. Worn Valve Guide Seals or Faulty Valve Guide Seals
A. Inspect the valve guide seals for wear and for damage.
Valve guide seals
Result: The valve guide seals are damaged.
Repair: Replace the valve guide seals. Verify the repair.
Result: The valve guide seals are not damaged.
Proceed to Test Step 5.
5. Worn Valve Guides
A. Inspect the valve guides for wear. Refer to the Specification manual for the maximum permissible wear of the valve guides.
Valve guides
Result: The valve guides are worn.
Repair: If necessary, recondition the cylinder head. Verify the repair.
Result: The valve guides are not worn.
Proceed to Test Step 6.
6. Worn Piston Rings
A. Remove the pistons. Refer to Disassembly and Assembly, "Pistons and Connecting Rods - Remove".
B. Remove the piston rings from the pistons. Refer to Disassembly and Assembly, "Pistons and Connecting Rods - Disassemble"
C. Inspect the pistons and piston rings for wear or damage. Refer to the "Specifications" manual for further information.
Piston rings
Result The piston rings are worn.
Repair: Replace the piston rings. Verify the repair.
Result The piston rings are not worn.
Proceed to Test Step 7.
7. Clean the Fuel System
A. Following the instructions on the bottle, add Caterpillar Fuel System Cleaner 343-6210 to the fuel tank.
Electronic Unit Injectors
Result: Performance should be restored within 2-3 hours.
Return the unit to service, the fuel system will be cleaned during operation.
Result: Performance is not restored within 2-3 hours.
Contact the Dealer Solutions Network (DSN).


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