68110-95210 Cover, weather Suzuki
30ELE, 30ESE, 30MLE, DT20ELG, DT20ELH, DT20ELJ, DT20ESG, DT20ESH, DT20ESJ, DT20MLG, DT20MLH, DT20MLJ, DT20MSG, DT20MSH, DT20MSJ, DT25ELF, DT25ELG, DT25ELH, DT25ELJ, DT25ESG, DT25ESH, DT25ESJ, DT25MLD, DT25MLE, DT25MLF, DT25MLG, DT25MLH, DT25MLJ, DT25
Cover
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Compatible models:
30ELE
30ESE
30MLE
DT20ELG
DT20ELH
DT20ELJ
DT20ESG
DT20ESH
DT20ESJ
DT20MLG
DT20MLH
DT20MLJ
DT20MSG
DT20MSH
DT20MSJ
DT25ELF
DT25ELG
DT25ELH
DT25ELJ
DT25ESG
DT25ESH
DT25ESJ
DT25MLD
DT25MLE
DT25MLF
DT25MLG
DT25MLH
DT25MLJ
DT25MSD
DT25MSE
DT25MSF
DT25MSG
DT25MSH
DT25MSJ
DT25SF
DT30ELD
DT30ESD
DT30LF
DT30MLD
DT30MSD
DT30MSE
DT30SF
DT35CRLH
DT35CRLJ
DT35CRLK
DT35CRSH
DT35CRSJ
DT35CRSK
DT35MCLH
DT35MCLJ
DT35MCLK
DT35MCSH
DT35MCSJ
DT35MCSK
DT35TCLH
DT35TCLJ
DT35TCLK
DT40ECLE
DT40ECLF
DT40ECSE
DT40ECSF
DT40MCLE
DT40MCLF
DT40MCSE
DT40MCSF
DT50ECLE
DT50ELB
DT50ELC
DT50ELN
DT50ESB
DT50ESC
DT50ESN
DT50MCLE
DT50MLC
DT50MLN
DT50MSC
DT50MSN
DT65ELC
DT65ELN
DT65ESC
DT65ESN
Suzuki
Suzuki entire parts catalog list:
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Under Cover » 68110-95210
- Engine Cover » 68110-95210
- Handle » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Handle » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Under Cover » 68110-95210
- Under Cover » 68110-95210
- Engine Cover » 68110-95210
- Under Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Handle » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Under Cover » 68110-95210
- Engine Cover » 68110-95210
- Under Cover » 68110-95210
- Engine Cover » 68110-95210
- Under Cover » 68110-95210
- Engine Cover » 68110-95210
- Handle » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Under Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
- Engine Cover » 68110-95210
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1) 9U-6198 Crankshaft Turning Tool 1
A(2) 9U-7336 Housing 1
5P-7305 Engine Turning Tool 1
B 230-6284 Timing Pin (Camshaft) 1
C 364-9107 Fuel Injection Pump Timing Pin 1
D 136-4632 Timing Pin (Crankshaft) 1
268-1966 Adapter 1
E 298-5564 T40 Torx Socket 1
(1) The Crankshaft Turning Tool is used on the front pulley.
(2) This Tool is used in the aperture for the electric starting motor.Start By:
Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and Install" for the correct procedure.
Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install" for the correct procedure.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
Note: Either Tooling (A) can be used. Use the Tooling that is most suitable. Care must be taken in order to ensure that the fuel injection pump timing is not lost during the removal of the front gear group. Carefully follow the procedure in order to remove the gear group.
Illustration 1 g01992076
Remove plug (2) from the cylinder block. Remove O-ring seal (1) from the plug.
Use Tooling (A) in order to rotate the crankshaft so that number one piston is at top dead center on the compression stroke. Refer to System Operation, Testing and Adjusting, "Finding Top Center Position for No.1 Piston" for the correct procedure.
Install Tooling (D) through Hole (W) in order to lock the crankshaft.
Remove Tooling (D).
Use Tooling (A) in order to rotate the crankshaft in a clockwise direction and position the crankshaft at 60 degrees after top dead center.
Illustration 2 g01992077
Use Tooling (E) in order to loosen threaded inserts (4) on all rocker arms (3). Unscrew threaded inserts (4) on all rocker arms (3) until all valves are fully closed. Ensure that guides (5) for the pushrods are left in position on threaded inserts (4). Note: Ensure that ALL threaded inserts are fully unscrewed.
Use Tooling (A) in order to rotate the crankshaft so that number one piston is at top dead center on the compression stroke. Refer to System Operation, Testing and Adjusting, "Finding Top Center Position for No.1 Piston" for the correct procedure.
Install Tooling (D) through Hole (W) in order to lock the crankshaft. Refer to Illustration 1.
Illustration 3 g01992075
Install Tooling (B) through Hole (X) in camshaft gear (6) into the front housing. Use Tooling (B) in order to lock the camshaft in the correct position. Refer to System Operation, Testing and Adjusting, "Finding Top Center Position for No.1 Piston" for the correct procedure.
Install Tooling (D) into Hole (W) in the cylinder block. Use Tooling (D) in order to lock the crankshaft in the correct position. Refer to System Operation, Testing and Adjusting, "Finding Top Center Position for No.1 Piston" for the correct procedure. Note: Do not use excessive force to install Tooling (D). Do not use Tooling (D) to hold the crankshaft during repairs.
Use Tooling (C) in order to lock the fuel injection pump gear in the correct position. Refer to Disassembly and Assembly, "Fuel Injection Pump - Remove" for the correct procedure.
Illustration 4 g01992078
Mark gear (6), gear (7), gear (8) and gear (9) in order to show alignment. Refer to Illustration 4. Note: Identification will ensure that the gears can be installed in the original alignment.
Remove Tooling (B), Tooling (C), and Tooling (D).
Remove camshaft gear (6). Refer to Disassembly and Assembly, "Camshaft Gear - Remove and Install" for the correct procedure.
Remove idler gear (7). Refer to Disassembly and Assembly, "Idler Gear - Remove and Install" for the correct procedure. Installation Procedure
Parts cover Suzuki:
11161-95202-02M
11161-95202-02M Cover, cylinder head
DT50ELB, DT50ELC, DT50ELN, DT50ESB, DT50ESC, DT50ESN, DT50MLC, DT50MLN, DT50MSC, DT50MSN, DT60CLD, DT60CLE, DT65ELC, DT65ELN, DT65ESC, DT65ESN
36650-95200
36650-95200 Cover, joint box
DT50ELB, DT50ELC, DT50ELN, DT50ESB, DT50ESC, DT50ESN, DT50MLC, DT50MLN, DT50MSC, DT50MSN, DT65ELC, DT65ELN, DT65ESC, DT65ESN
36650-95201
36650-95201 Cover, joint box
DT50, DT50, DT50ELB, DT50ELC, DT50ELN, DT50ESB, DT50ESC, DT50ESN, DT50M, DT50MLC, DT50MLN, DT50MSC, DT50MSN, DT50W, DT65, DT65, DT65ELC, DT65ELN, DT65ESC, DT65ESN, DT75TCLD, DT75TCLE, DT75TCLF, DT85ELT, DT85TCLD, DT85TCLE, DT85TCLF, DT85TCLT, DT85TCL
36619-96304
36619-96304 Cover, Wiring harness
30ELE, 30ESE, 30MLE, DT20ELG, DT20ELH, DT20ELJ, DT20ESG, DT20ESH, DT20ESJ, DT20MLG, DT20MLH, DT20MLJ, DT20MSG, DT20MSH, DT20MSJ, DT25ELF, DT25ELG, DT25ELH, DT25ELJ, DT25ESG, DT25ESH, DT25ESJ, DT25MLD, DT25MLE, DT25MLF, DT25MLG, DT25MLH, DT25MLJ, DT25
61401-96821-02M
61401-96821-02M Cover Set, engine
DT20ELG, DT20ELH, DT20ELJ, DT20ESG, DT20ESH, DT20ESJ, DT20MLG, DT20MLH, DT20MLJ, DT20MSG, DT20MSH, DT20MSJ, DT25ELF, DT25ELG, DT25ELH, DT25ELJ, DT25ESG, DT25ESH, DT25ESJ, DT25MLD, DT25MLE, DT25MLF, DT25MLG, DT25MLH, DT25MLJ, DT25MSD, DT25MSE, DT25MSF
31170-94520-02M
31170-94520-02M Cover, upper
DT35CRLH, DT35CRLJ, DT35CRLK, DT35CRSH, DT35CRSJ, DT35CRSK, DT35MCLH, DT35MCLJ, DT35MCLK, DT35MCSH, DT35MCSJ, DT35MCSK, DT35TCLH, DT35TCLJ, DT35TCLK, DT75TCLD, DT75TCLE, DT75TCLF, DT75TCLG, DT75TCLH, DT85TCLD, DT85TCLE, DT85TCLF
17681-94400
17681-94400 Cover, thermostat
DT35CRLH, DT35CRLJ, DT35CRLK, DT35CRSH, DT35CRSJ, DT35CRSK, DT35MCLH, DT35MCLJ, DT35MCLK, DT35MCSH, DT35MCSJ, DT35MCSK, DT35TCLH, DT35TCLJ, DT35TCLK, DT40ECLE, DT40ECLF, DT40ECSE, DT40ECSF, DT40MCLE, DT40MCLF, DT40MCSE, DT40MCSF
11161-94400-0ED
11161-94400-0ED COVER, CYLINDER HEAD (GRAY)
DT35CRLH, DT35CRLJ, DT35CRLK, DT35CRSH, DT35CRSJ, DT35CRSK, DT35MCLH, DT35MCLJ, DT35MCLK, DT35MCSH, DT35MCSJ, DT35MCSK, DT35TCLH, DT35TCLJ, DT35TCLK, DT40C