61645-90J01-0ED FRONT HOOK LEVER Suzuki
DT55CLF, DT55CRLG, DT55CRLJ, DT55CRLK, DT55CRLL, DT55CRSG, DT55CRSH, DT55HTCLH, DT55HTCLJ, DT55HTCLK, DT55HTCLL, DT55TCLG, DT55TCLH, DT55TCLJ, DT55TCLK, DT55TCLL, DT55TCLM, DT55TCLN, DT55TCLP, DT55TCLR, DT55TCLS, DT55TCLT, DT55TCLV, DT55TCSG, DT55TCS
FRONT
Price: query
Rating:
Compatible models:
DT55CLF
DT55CRLG
DT55CRLJ
DT55CRLK
DT55CRLL
DT55CRSG
DT55CRSH
DT55HTCLH
DT55HTCLJ
DT55HTCLK
DT55HTCLL
DT55TCLG
DT55TCLH
DT55TCLJ
DT55TCLK
DT55TCLL
DT55TCLM
DT55TCLN
DT55TCLP
DT55TCLR
DT55TCLS
DT55TCLT
DT55TCLV
DT55TCSG
DT55TCSH
DT65CRLG
DT65CRLH
DT65CRLJ
DT65CRLK
DT65CRLL
DT65CRSG
DT65CRSH
DT65HTCLK
DT65HTCLL
DT65TCLF
DT65TCLG
DT65TCLH
DT65TCLJ
DT65TCLK
DT65TCLL
DT65TCLM
DT65TCLN
DT65TCLP
DT65TCLR
DT65TCLS
DT65TCLT
DT65TCLV
DT65TCSG
DT65TCSH
DT75TCLJ
DT75TCLK
DT75TCLL
DT75TCLM
DT75TCLN
DT75TCLP
DT75TCLR
DT75TCLS
DT75TCLT
DT75TCLV
DT85TCLJ
DT85TCLK
DT85TCLL
DT85TCLM
DT85TCLN
DT85TCLP
DT85TCLR
DT85TCLS
DT85TCLT
DT85TCLV
DT85TCLW
DT85TCLX
DT85TCLY
Suzuki
Suzuki entire parts catalog list:
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Information:
1. Remove turbocharger outlet tube (9) (previously removed).2. Loosen two hose clamps (5).3. Slide air cleaner hose (4) off turbocharger (1) onto the air cleaner.4. Remove the two bolts, the two clamps and fitting that hold oil supply line (3) to the turbocharger. Remove the oil supply line and gasket from the turbocharger. Check the gasket for wear or damage. Replace if necessary. When installing, apply 5P3931 Anti-Seize Compound on the bolts that hold the oil supply line.5. Disconnect drain line (6) (not shown in photo).6. Disconnect tube assembly (2).7. Remove two bolts (8).8. Remove four bolts (7). When installing, apply 5P3931 Anti-Seize Compound on the bolts that hold the turbocharger and exhaust elbow to the manifold. Tighten the nuts to a torque of 55 5 N m (41 4 lb ft).9. Remove turbocharger (1) and gasket. Check gasket for wear or damage. Replace if necessary. For installation of the turbocharger, reverse the removal steps.End By:a. install right side engine cowlingb. install rear engine cowlingDisassemble Turbocharger
Start By:a. remove turbocharger 1. Install the turbocharger on Tool (A). Put alignment marks on the three housings of the turbocharger for correct installation and alignment at assembly. Remove "V" clamp (2) and compressor housing (1). 2. Remove "V" clamp (3). Remove cartridge housing (5) from turbine housing (4).
When the nut is loosened, do not put a side force on the shaft. This can result in a bent shaft.
3. Install Tool (C) in Tool (B). Put the cartridge assembly in Tool (C) as shown. Use Tool (C) to remove the nut that holds compressor wheel (6). 4. Put the cartridge assembly in Tool (E). Use a press (if necessary) to remove compressor wheel (6) from the turbine wheel and shaft assembly. Do not let the turbine wheel and shaft assembly fall during removal of the compressor wheel from the turbine wheel and shaft. 5. Remove seal ring (7) and shroud (8) from turbine wheel and shaft assembly (9). 6. Bend the tabs of the locks from bolts (10). Remove the bolts and locks.7. Remove backplate assembly (11) from the cartridge housing. 8. Remove spacer (12) from backplate assembly (11). Remove seal rings (13) from spacer (12). 9. Remove collar (14), thrust bearing (15) and O-ring seal (16) from the cartridge housing. 10. Remove top bearing (17) and the washer from the cartridge housing. Put a long dye mark on the top face of bearing (17).11. Use Tool (F) to remove the two rings that hold the top and bottom bearings in position. Remove the bottom bearing and washer. Put a short dye mark on the bearing. The dye marks are used for identification of the bearings when they are installed.12. Use Tool (F) to remove the last ring that holds the bottom bearing in position from the cartridge housing.13. Check all the parts of the turbocharger for damage. If the parts are damaged, use new parts for replacement. See Special Instruction Form No. SMHS6854 for Turbocharger Reconditioning. Also see Guidelines For Reusable Parts, Form No. SEBF8018.Assemble Turbocharger
1. Make sure that all of the oil passages in the turbocharger cartridge housing are clean and free of dirt and foreign material.2. Put clean engine oil on all parts of the cartridge assembly.
Rings (1), (4) and (5) must be installed with the round edge of the outside diameter of the rings toward the bearings.
3. Install ring (4) in the cartridge housing with Tool (A).4. Install washer (2) and bearing (3) in the cartridge housing. Make sure the short dye mark on bearing (3) is up. 5. Install rings (1) and (5) in the cartridge housing with Tool (A). 6. Install washer (6). 7. Install bearing (7) with the long die mark up. 8. Install bearing (8). Align the pins in the cartridge with the holes in the bearing. Be sure the three lubrication grooves are facing up as shown. 9. Install collar (9) with the small diameter toward bearing (8). Put O-ring (10) in position. Put 6V2044 High Vacuum Grease in the grooves of spacer (11) to one half or more of the depth of the grooves all the way around.10. Use Tool (B) to install seal rings (12) onto spacer (11). 11. Install spacer (11) into backplate (13). Be sure the chamfered end of spacer (11) is toward the inside of the cartridge assembly when the backplate assembly is installed. 12. Install backplate assembly (14) on the cartridge assembly with the oil hole in the backplate assembly in alignment with the oil hole in the cartridge housing. 13. Install locks and bolts (15) that hold backplate assembly (14) in position. Tighten the bolts to a torque of 10 1 N m (90 9 lb in). Put 6V2055 High Vacuum Grease in the groove for seal ring (17) at assembly to one half or more of the depth of the groove all the way around.14. Install shroud (18). Install seal ring (17) using Tool (B) on turbine wheel and shaft assembly (19). 15. Position the cartridge assembly on Tool (C). Install turbine wheel and shaft assembly (19) into the cartridge assembly. Make sure the seal ring on turbine wheel and shaft assembly (19) is fitted correctly in the cartridge housing. 16. Install Tool (E) in Tool (D). Place the cartridge assembly in Tool (E). Install compressor wheel (20) on the shaft.
Do not put a side force on the shaft when the nut that holds the compressor wheel in position is tightened.
17. Put a small amount of clean engine oil on the turbine shaft threads and compressor wheel face that makes contact with the nut. Install the nut. Tighten nut to a torque of 17 N m (13 lb ft) to push compressor wheel (20) on the shaft. Loosen the nut. Tighten it again to a torque of 3.5 N m (30 lb in). Tighten the nut an additional 120° of a turn.18. Remove the nut from the turbine shaft. Put 6V1541 Quick Cure Primer on the threads of the turbine shaft and
Start By:a. remove turbocharger 1. Install the turbocharger on Tool (A). Put alignment marks on the three housings of the turbocharger for correct installation and alignment at assembly. Remove "V" clamp (2) and compressor housing (1). 2. Remove "V" clamp (3). Remove cartridge housing (5) from turbine housing (4).
When the nut is loosened, do not put a side force on the shaft. This can result in a bent shaft.
3. Install Tool (C) in Tool (B). Put the cartridge assembly in Tool (C) as shown. Use Tool (C) to remove the nut that holds compressor wheel (6). 4. Put the cartridge assembly in Tool (E). Use a press (if necessary) to remove compressor wheel (6) from the turbine wheel and shaft assembly. Do not let the turbine wheel and shaft assembly fall during removal of the compressor wheel from the turbine wheel and shaft. 5. Remove seal ring (7) and shroud (8) from turbine wheel and shaft assembly (9). 6. Bend the tabs of the locks from bolts (10). Remove the bolts and locks.7. Remove backplate assembly (11) from the cartridge housing. 8. Remove spacer (12) from backplate assembly (11). Remove seal rings (13) from spacer (12). 9. Remove collar (14), thrust bearing (15) and O-ring seal (16) from the cartridge housing. 10. Remove top bearing (17) and the washer from the cartridge housing. Put a long dye mark on the top face of bearing (17).11. Use Tool (F) to remove the two rings that hold the top and bottom bearings in position. Remove the bottom bearing and washer. Put a short dye mark on the bearing. The dye marks are used for identification of the bearings when they are installed.12. Use Tool (F) to remove the last ring that holds the bottom bearing in position from the cartridge housing.13. Check all the parts of the turbocharger for damage. If the parts are damaged, use new parts for replacement. See Special Instruction Form No. SMHS6854 for Turbocharger Reconditioning. Also see Guidelines For Reusable Parts, Form No. SEBF8018.Assemble Turbocharger
1. Make sure that all of the oil passages in the turbocharger cartridge housing are clean and free of dirt and foreign material.2. Put clean engine oil on all parts of the cartridge assembly.
Rings (1), (4) and (5) must be installed with the round edge of the outside diameter of the rings toward the bearings.
3. Install ring (4) in the cartridge housing with Tool (A).4. Install washer (2) and bearing (3) in the cartridge housing. Make sure the short dye mark on bearing (3) is up. 5. Install rings (1) and (5) in the cartridge housing with Tool (A). 6. Install washer (6). 7. Install bearing (7) with the long die mark up. 8. Install bearing (8). Align the pins in the cartridge with the holes in the bearing. Be sure the three lubrication grooves are facing up as shown. 9. Install collar (9) with the small diameter toward bearing (8). Put O-ring (10) in position. Put 6V2044 High Vacuum Grease in the grooves of spacer (11) to one half or more of the depth of the grooves all the way around.10. Use Tool (B) to install seal rings (12) onto spacer (11). 11. Install spacer (11) into backplate (13). Be sure the chamfered end of spacer (11) is toward the inside of the cartridge assembly when the backplate assembly is installed. 12. Install backplate assembly (14) on the cartridge assembly with the oil hole in the backplate assembly in alignment with the oil hole in the cartridge housing. 13. Install locks and bolts (15) that hold backplate assembly (14) in position. Tighten the bolts to a torque of 10 1 N m (90 9 lb in). Put 6V2055 High Vacuum Grease in the groove for seal ring (17) at assembly to one half or more of the depth of the groove all the way around.14. Install shroud (18). Install seal ring (17) using Tool (B) on turbine wheel and shaft assembly (19). 15. Position the cartridge assembly on Tool (C). Install turbine wheel and shaft assembly (19) into the cartridge assembly. Make sure the seal ring on turbine wheel and shaft assembly (19) is fitted correctly in the cartridge housing. 16. Install Tool (E) in Tool (D). Place the cartridge assembly in Tool (E). Install compressor wheel (20) on the shaft.
Do not put a side force on the shaft when the nut that holds the compressor wheel in position is tightened.
17. Put a small amount of clean engine oil on the turbine shaft threads and compressor wheel face that makes contact with the nut. Install the nut. Tighten nut to a torque of 17 N m (13 lb ft) to push compressor wheel (20) on the shaft. Loosen the nut. Tighten it again to a torque of 3.5 N m (30 lb in). Tighten the nut an additional 120° of a turn.18. Remove the nut from the turbine shaft. Put 6V1541 Quick Cure Primer on the threads of the turbine shaft and
Parts front Suzuki:
61641-94700
61641-94700 FRONT HOOK
DT55CLF, DT55CRLG, DT55CRLJ, DT55CRLK, DT55CRLL, DT55CRSG, DT55CRSH, DT55HTCLH, DT55HTCLJ, DT55HTCLK, DT55HTCLL, DT55TCLG, DT55TCLH, DT55TCLJ, DT55TCLK, DT55TCLL, DT55TCLM, DT55TCLN, DT55TCLP, DT55TCLR, DT55TCLS, DT55TCLT, DT55TCLV, DT55TCSG, DT55TCS
61645-94701-0ED
61645-94701-0ED FRONT HOOK LEVER
DT55CLF, DT55CRLG, DT55CRLJ, DT55CRLK, DT55CRLL, DT55CRSG, DT55CRSH, DT55HTCLH, DT55HTCLJ, DT55HTCLK, DT55HTCLL, DT55TCLG, DT55TCLH, DT55TCLJ, DT55TCLK, DT55TCLL, DT55TCLM, DT55TCLN, DT55TCLP, DT55TCLR, DT55TCLS, DT55TCLT, DT55TCLV, DT55TCSG, DT55TCS
61421-94421-019
61421-94421-019 FRONT EMBLEM
DT40C, DT55CLF, DT55CRLG, DT55CRLJ, DT55CRLK, DT55CRLL, DT55CRSG, DT55CRSH, DT55HTCLH, DT55HTCLJ, DT55HTCLK, DT55HTCLL, DT55TCLG, DT55TCLH, DT55TCLJ, DT55TCLK, DT55TCLL, DT55TCLM, DT55TCLN, DT55TCLP, DT55TCLR, DT55TCLS, DT55TCLT, DT55TCLV, DT55TCSG,
61422-95570-8EF
61422-95570-8EF FRONT EMBLEM MARK
DT35CRLH, DT35CRLJ, DT35CRSH, DT35CRSJ, DT35MCLH, DT35MCLJ, DT35MCSH, DT35MCSJ, DT35TCLH, DT35TCLJ, DT40C, DT55CLF, DT55CRLG, DT55CRSG, DT55CRSH, DT55HTCLH, DT55TCLG, DT55TCLH, DT55TCSG, DT55TCSH, DT65CRLG, DT65CRLH, DT65CRSG, DT65CRSH, DT65TCLF, DT6
61651-94701
61651-94701 FRONT HOOK HOLDER
DT55CRLJ, DT55CRLK, DT55CRLL, DT55HTCLJ, DT55HTCLK, DT55HTCLL, DT55TCLJ, DT55TCLK, DT55TCLL, DT55TCLM, DT55TCLN, DT55TCLP, DT55TCLR, DT55TCLS, DT55TCLT, DT55TCLV, DT65CRLJ, DT65CRLK, DT65CRLL, DT65HTCLK, DT65HTCLL, DT65TCLJ, DT65TCLK, DT65TCLL, DT65T
09280-18004
09280-18004 FRONT HOOK O-RING
DT55CRLJ, DT55CRLK, DT55CRLL, DT55HTCLJ, DT55HTCLK, DT55HTCLL, DT55TCLJ, DT55TCLK, DT55TCLL, DT55TCLM, DT55TCLN, DT55TCLP, DT55TCLR, DT55TCLS, DT55TCLT, DT55TCLV, DT65CRLJ, DT65CRLK, DT65CRLL, DT65HTCLK, DT65HTCLL, DT65TCLJ, DT65TCLK, DT65TCLL, DT65T
61418-94700-0ED
61418-94700-0ED FRONT AIR INTAKE
DT55CRLJ, DT55CRLK, DT55CRLL, DT55HTCLJ, DT55HTCLK, DT55HTCLL, DT55TCLJ, DT55TCLK, DT55TCLL, DT55TCLM, DT55TCLN, DT55TCLP, DT55TCLR, DT55TCLS, DT55TCLT, DT55TCLV, DT65CRLJ, DT65CRLK, DT65CRLL, DT65HTCLK, DT65HTCLL, DT65TCLJ, DT65TCLK, DT65TCLL, DT65T
61422-95570-26M
61422-95570-26M FRONT EMBLEM MARK
DT75TCLJ, DT75TCLK, DT75TCLL, DT75TCLM, DT75TCLN, DT75TCLP, DT75TCLR, DT75TCLS, DT75TCLT, DT75TCLV, DT85TCLJ, DT85TCLK, DT85TCLL, DT85TCLM, DT85TCLN, DT85TCLP, DT85TCLR, DT85TCLS, DT85TCLT, DT85TCLV, DT85TCLW, DT85TCLX, DT85TCLY