09481-10001 Suzuki FUSE (10A)

2. Remove six screws (1) and cover (2) from the governor control housing. 3. Put identification marks on lever (4) and the governor shaft for assembly purposes. Remove lever (4) from the governor shaft.4. Remove the two bolts and governor control housing (3) from the governor. 5. Remove bolt (5), and disconnect the clip that holds the governor control cable to left hand plate assembly (8).6. Remove bolt (7), and disconnect the clip that holds the wiring harness to right hand plate assembly (6).7. Remove bolts (9) and left hand plate assembly (8). 8. Remove bolt (12), and disconnect ground wires (10) and the clip that holds the wiring harness to right hand plate assembly (6).9. Remove bolts (11), disconnect clip (13) and remove right hand plate assembly (14). 10. Put identification marks on wires (15) and (16) as to their location for assembly purposes. Disconnect all the wires from the starting motor and the solenoid. 11. Disconnect hose assembly (17) from the valve assembly on the fuel injection pump.12. Disconnect tube assembly (18) from the fuel transfer pump.13. Disconnect hose assembly (19) from the fuel transfer pump.
Always wear goggles when working on air conditioning systems. The system is under pressure at all times, engine running or not. Escaping Freon-12 (C C12 F2 Dichloro Difluoro Methane) can cause freezing of human flesh.Do not smoke while working on air conditioning systems. Inhaling Freon-12 through any smoking material, although not toxic or flammable, can generate phosgene gas and cause violent illness. Also, heat must never be applied to a charged system. See Air Conditioning And Heating Service Manual, Form No. SENR7454, for more information on removal and installation of lines and refrigerant from the system.
14. If the machine is equipped with air conditioning, disconnect the wiring and refrigerant lines as follows:a. Purge the system, see Air Conditioning And Heating, Purging The System, Form No. SENR7454.b. Put plugs in the openings in the compressor and refrigerant lines. Put identification marks on refrigerant lines (21) and (22) as to their location on the compressor.c. Remove bolt (20) and the plate to disconnect refrigerant lines (21) and (22) from the compressor.d. Disconnect the two wires from the compressor at location (X). 15. Put identification marks on wires (24) for assembly purposes, and disconnect them from the sending unit.16. Bend clip (23) open, and remove the wiring harness from the clip. 17. Put identification marks on wires (27) for assembly purposes, and disconnect the two wires from the sending unit.18. Put identification marks on the wires as to their location for assembly purposes, and disconnect all the wires from alternator (25).19. Bend four clips (26) open, and remove the wiring harness from the engine. 20. If the machine is equipped with a heater, disconnect the water hoses as follows:a. Turn valves (28) and (31) to the "OFF" position.b. Loosen the two hose clamps, and disconnect heater hoses (29) and (30) from the valves.
Release the pressure in the air reservoir before any air lines are disconnected.
21. Disconnect hose assembly (32) from the air compressor.22. Disconnect hose assembly (34) from the air compressor governor assembly (33). 23. Remove the four bolts, and disconnect tube assembly (36) and flange (35) from the transmission oil cooler.24. Remove the four bolts from each end, and remove tube assembly (37) and the flange. 25. Put identification marks on wires (38) and (39) for assembly purposes. Disconnect the wires from the two oil pressure sending units located at the rear of the engine. 26. Disconnect tube assembly (40) and (41) from the brake reservoir assemblies. 27. Remove three bolts (43) that hold bracket assembly (44) to the hydraulic tank. Remove bracket assembly (44) and brake reservoirs (45) as a unit from the machine.28. Remove air cleaner housing (42). See Air Cleaner Housing. 29. Remove bolt and nut (47), and disconnect clip (48) that holds breather tube (46) in place. 30. Remove bolt (50), and disconnect the clip that holds breather tube (46) to the engine.31. Loosen clamps (49), and remove breather tube (46) from the engine. 32. Disconnect two fuel lines (55) from the fuel tank.33. Remove bolt (57) and (58). Disconnect the clips that hold the fuel lines to the frame.34. Remove the two bolts, and disconnect clips (51) and (56) that hold the fuel lines to plate (52).35. Remove bolts (53) and the nuts that hold the front support to the frame. Remove the upper half (54) of the mount assemblies and the sleeves. 36. Fasten tooling (A) and a hoist to engine lifting plates (59) as shown. 37. Place a wooden block (60) and a suitable floor jack in position under the torque converter as shown. If necessary, use forcing screws to make a separation of the transmission case and the flywheel housing.38. Remove bolts (61) that hold the torque converter to the flywheel housing. Remove the engine from the machine. The weight of the engine is 805 kg (1775 lb.).Install Engine
1. Inspect O-ring seal (1) on the torque converter, and make a replacement if necessary. Put clean engine oil on the O-ring seal. 2. Fasten tooling (A) and a hoist to the engine lifting plates as shown. Put engine (2) in position, and make an alignment of the flywheel and the torque converter. 3. Install bolts (3) that hold the flywheel housing to the torque converter. 4. Remove wooden block (4) and the floor jack from under the torque converter housing. 5. Put the sleeves and upper half (8) of the mount assemblies in position on each side of the engine.6. Install bolts (7) through the mount assemblies on each side of the engine, and install the nuts on the bolts.7. Put the fuel lines and the two clips in position on the frame, and install bolt (12) and (13) that hold them in place.8. Put the fuel lines and clips (5) and (11) in position on plate (6), and install the bolts that hold them in place.9. Connect fuel lines (9) and (10) to the fuel