11400-98880 Suzuki Gasket Set


11400-98880 Gasket Set Suzuki DT4LF, DT4LG, DT4LH, DT4SF, DT4SG, DT4SH Gasket
11400-98880 Gasket Set Suzuki
Rating:
23

Buy Gasket Set 11400-98880 Suzuki genuine, new aftermarket parts with delivery
Number on catalog scheme: 22-1
 

Compatible models:

Suzuki entire parts catalog list:

DT4LF 1985
DT4LG 1986
DT4LH 1987
DT4SF 1985
DT4SG 1986
DT4SH 1987

Information:


Table 1
Required Tools
Tool Part Number Part Description Qty
A - M12 by 100 mm Guide Studs 2
B - M8 by 50 mm Set Screw 4
C - M10 x 1.25 by 50 mm Set Screw 1
D - Retaining Ring Pliers 1 Start By:
Remove the crankshaft position sensor. Refer to Disassembly and Assembly, Crankshaft Position Sensor - Remove and Install for the correct procedure.
Remove the electric starting motor. Refer to Disassembly and Assembly, Electric Starting Motor - Remove and Install for the correct procedure.
Remove the flywheel. Refer to Disassembly and Assembly, Flywheel - Remove for the correct procedure.
Remove the crankshaft rear seal. Refer to Disassembly and Assembly, Crankshaft Rear Seal - Remove and Install for the correct procedure.
If necessary, remove the accessory drive. Refer to Disassembly and Assembly, Accessory Drive - Remove and Install for the correct procedure.
Remove the engine oil pan. Refer to Disassembly and Assembly, Engine Oil Pan - Remove and Install for the correct procedure.
Illustration 1 g06154495
Bolt (2) "M8 x 1.25"
Bolts (3) "M12 x 1.75"
Illustration 2 g06154510
Current flywheel housing has four jacking points, later versions of the flywheel housing may have three jacking points.
Attach a suitable lifting device to flywheel housing (1). The weight of the flywheel housing is approximately 40 kg (88 lb).
Remove bolt (2) from flywheel housing (1).
Remove bolts (3) from Position (W). Install Tooling (A) in Position (W).
Remove remaining bolts (3) from flywheel housing (1).
All jacking points in flywheel housing (1) must be used. Failure to use all the jacking point in the flywheel housing could result in damage to the flywheel housing.
Install Tooling (B) in the jacking points in Positions (X) in flywheel housing (1).
Evenly apply a half turn on each of Tooling (B) in a clockwise rotation to jack flywheel housing (1) from the dowels. Failure to apply an even turning motions to all the jacking points in the flywheel housing could result in damage to the flywheel housing.
Use the suitable lifting device to remove flywheel housing (1). Ensure that the crankshaft is not damage as the flywheel housing is removed.
Remove Tooling (B) from flywheel housing (1).
Illustration 3 g06154512
Do not remove the dowel (4) unless the dowel is damaged.
Inspect dowel hole (5) in the cylinder block for wear and damage.
Illustration 4 g06185943
If necessary, follow Step 11a through Step 11d to remove idler gear (9) from flywheel housing (1).
Use Tooling (D) to remove circlip (7) from flywheel housing (1).
Install Tooling (C) to threaded Hole (Y) in idler shaft (6).
Use Tooling (C) to assist removal idler shaft (6) from flywheel housing (1). Support the assembly of idler gear (9) as the idler shaft is removed from the flywheel housing.Note: Note the orientation of the idler gear for installation purposes.
Remove O-ring seal (8) (not shown) from idler shaft (6).Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A - M12 by 100 mm Guide Studs 2
D - Retaining Ring Pliers 1
E - International Products P-80 Emulsion Rubber Assembly Lubricant 1
F - Loctite 5900 1
Ensure that all components are free from wear or damage. If necessary, replace any component that is worn and damaged.
Clean the gasket surfaces of the flywheel housing and the cylinder block.
Illustration 5 g06186221
If necessary, follow Step 3a through Step 3d to install idler gear (9) to flywheel housing (1).
Install a new O-ring seal (8) (not shown) to idler shaft (6). Lubricate the O-ring seal with Tooling (E).
Install idler gear (9) into flywheel housing (1). Ensure that the idler gear is correctly orientated.
Install idler shaft (6) to flywheel housing (1). Ensure that cut out (10) in the idler shaft is correctly aligned with recess (11) in the flywheel housing.Note: Support the assembly as the idler shaft is installed to the flywheel housing.
Use Tooling (D) to install circlip (7) to flywheel housing (1).


Parts gasket Suzuki:

09168-06002
Gasket, Cam Stop Screw
09168-06002 Gasket, Cam Stop Screw
20ELB, 20ELC, 20ELN, 25ELB, 25ELC, 25ELN, 25ELT, 25ELX, 30ELE, 30ESE, 30MLE, DT14C, DT14D, DT14F, DT15 MLE, DT15ELD, DT15ELE, DT15ELF, DT15ELG, DT15ELH, DT15ELJ, DT15ESD, DT15ESE, DT15ESF, DT15ESG, DT15ESH, DT15ESJ, DT15MLD, DT15MLF, DT15MLG, DT15MLH
13125-98300
 
13125-98300 Gasket, Carburetor
DT3.5LD, DT3.5LE, DT3.5LN, DT3.5LT, DT3.5LX, DT3.5LZ, DT3.5SD, DT3.5SE, DT3.5SN, DT3.5ST, DT3.5SX, DT3.5SZ, DT4LF, DT4LG, DT4LH, DT4SF, DT4SG, DT4SH, DT5LD, DT5LT, DT5LX, DT5LZ, DT5SD, DT5ST, DT5SX, DT5SZ, DT6LE, DT6LF, DT6SE, DT6SF
09168-10022
Gasket, Drain Plug
09168-10022 Gasket, Drain Plug
25ELT, 25ELX, 30ELE, 30ESE, 30MLE, DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF15, DF15, DF15, DF15S, DF2.5, DF2.5, DF2.5, DF2.5s, DF25, DF25, DF25(
13343-98520
 
13343-98520 Gasket
DT4, DT4LF, DT4LG, DT4LH, DT4SF, DT4SG, DT4SH, DT5LD, DT5LT, DT5LX, DT5LZ, DT5SD, DT5ST, DT5SX, DT5SZ, DT5Y, DT6, DT6LE, DT6LF, DT6SE, DT6SF
11162-98600
 
11162-98600 Gasket, Cylinder Head Cover
DT4LF, DT4LG, DT4LH, DT4SF, DT4SG, DT4SH
11162-98601
 
11162-98601 Gasket, Cylinder Head Cover
DT4LF, DT4LG, DT4LH, DT4SF, DT4SG, DT4SH
65834-93001
 
65834-93001 Gasket, Strainer
DT4LF, DT4LG, DT4LH, DT4SF, DT4SG, DT4SH
17472-98600
 
17472-98600 Gasket
DT4LF, DT4LG, DT4LH, DT4SF, DT4SG, DT4SH
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